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Summit LEXMARK E-321 Disassembly Instructions Manual

Toner cartridge

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T
echnical Document
Disassembly Instructions
Lexmark E-321/E323 Toner Cartridge
The HY Non-Prebate cartridges list for $196.00, where the HY Prebate cartridges list for $176.00. (Pricing as of Au-
gust 2003). Lexmark is changing the way they describe these cartridges. Prebate cartridges are now "Use and Re-
turn", Non-Prebate cartridges are now "Standard". Same thing different name. The cartridges themselves are fairly
simple to do, and as you can see, have very nice margins!
Dell has released a printer based on this engine called the P1500. The chips in these cartridges are unique to Dell.
Lexmark cartridges will not work in them.
In September 2003, Lexmark has just released the E220 printer. The E220 cartridges will work in the E321/323, but
the E321/323 cartridges will not work in the E220. As this release just occurred literally as this was being written, No
further information or test results are available.
These machines do not have a display panel; they have a series of lights that indicate the status. I will list some of
the more common sequences & error codes at the end of this article. The machine also contains the PCR. When the
lid is closed, the PCR drops down into the cartridge. Just like the Optra S series of machines.
On page 76 of the User Guide, Lexmark lists the replacement cartridges for this machine. Strangely, the Prebate car-
tridge numbers made to stand out, non-Prebate part numbers very east to miss. In fact, unless you specifically look
for them, you would never see them!
Another point in both the user guide and the service manual is that in the E321 machine only. If the Starter cartridge
is installed, the toner low function will not work. No other explanation is given, but it is stated multiple times.
These cartridges are fairly simple in design, but can be rather tricky to do. As soon as you take an end cap off, the
cartridge falls apart in your hands! Putting the cartridge back together is a challenge the first few times, there is defi-
nitely a specific order that must be followed. We have gone into as much depth as possible in rebuilding the cartridge.
DOC-0331
First released in April, 2003, the Lexmark E321/323 series of printers are based on
a 20ppm 1200 dpi Lexmark engine. Lexmark is using the Prebate cartridges again,
and these cartridges also use a non-resetable chip to prevent the Prebate car-
tridges from being recycled. The Non-Prebate cartridges can be recycled without
changing the chip. The E321/323 cartridges look like an E320, except for the Gray
end caps. The chip on these cartridges is also completely different from the E320.
The replacement chips for these cartridges have proven difficult to make, but with
recent advances we are betting that as you read this, they will be available.
Lexmark currently has four cartridges available:
12A7300
STD (3K pages) Non-Prebate cartridge
12A7400
STD (3K Pages) Prebate Cartridge
12A7305
HY (6K Pages) Non-Prebate cartridge
12A7405
HY (6K Pages) Prebate cartridge
Page 1
MM
SU
IT
Laser Products
95 Orville Drive
Bohemia, New York 11716
Tel: 631-218-8376
Fax: 631-218-3275
www.summitlaser.com

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Summary of Contents for Summit LEXMARK E-321

  • Page 1 Document Disassembly Instructions Lexmark E-321/E323 Toner Cartridge The HY Non-Prebate cartridges list for $196.00, where the HY Prebate cartridges list for $176.00. (Pricing as of Au- gust 2003). Lexmark is changing the way they describe these cartridges. Prebate cartridges are now “Use and Re- turn”, Non-Prebate cartridges are now “Standard”.
  • Page 2: Required Tools

    Lexmark E-321/E323 Toner Cartridges These cartridges come new with a shipping lock/foam combination. The shipping lock and foam are unique to the E320/321 series of cartridges. See Figure 1 Required Tools Toner approved vacuum. 2) A small Common screw driver...
  • Page 3 Lexmark E-321/E323 Toner Cartridges Figure 2 1) On the left side of the cartridge (Chip Side) remove the 3 screws. See Figure 2 2) Carefully remove the end cap. Note that a spring will come loose and the cartridge will basically fall apart at this point.
  • Page 4 Lexmark E-321/E323 Toner Cartridges (Continued) Figure 6 Figure 7 5) Remove the two front screws only from the right end cap. The back screw holds the long brace in place and does not need to be removed. See Figure 7 6) Remove the drum coupling gear (Smaller version of the 4039/4049).
  • Page 5 Lexmark E-321/E323 Toner Cartridges Figure 10 7) Remove the two screws on the wiper blade, and the blade. Clean out the waste chamber. The screws for the wiper blade are smaller than the end cap screws. See Figure 10 NOTE: Be very careful not to damage or distort the thin Mylar Recovery Blade next to the wiper blade. If this blade is bent or damaged in any way, it should be replaced.
  • Page 6 Lexmark E-321/E323 Toner Cartridges Figure 14 11) On the left side of the toner hopper (fill plug side), pry out the developer roller bushing. See Figure 14 12) Remove the developer roller. Be careful not to damage the black retaining blade. See Figure 15 Figure 16 13) Clean the working edge of the doctor blade with a Scotch-Brite pad and alcohol.
  • Page 7 Lexmark E-321/E323 Toner Cartridges (Continued) Figure 18 Figure 19 15) Fill the hopper with 225g of E320 toner. Replace the fill plug. See Figure 18 16) Install the doctor blade spring holder, spring and screw. See Figure 19 Figure 21 Figure 20 17) Install the waste chamber into the right end cap.
  • Page 8 Lexmark E-321/E323 Toner Cartridges Figure 22 19) Install the spring large loop side on the large toner hopper post. See Figure 22 20) Install the coupler gear on to the shaft on the toner supply. Note that the gear and shaft are both keyed. See...
  • Page 9 Lexmark E-321/E323 Toner Cartridges Figure 26 23) If you have a Prebate cartridge, install the replacement chip in the left end cap. Make sure that the chip is locked in place by the two plastic tabs. See Figure’s 26 & 27 Figure 28 24) Clean off all the old conductive grease from the left end cap.
  • Page 10 Lexmark E-321/E323 Toner Cartridges Figure 30 26) Carefully align and install the left end cap. Make sure the back brace fits correctly and that the alignment pins are all in there correct position. Snap the end cap in place. See Figure’s 30 & 31 Figure 32 27) With the spring hook, grasp the small loop of the spring and place it on the small end cap post.
  • Page 11: Printing A Test Page

    Lexmark E-321/E323 Toner Cartridges Figure 34 29) With the springs in the correct position, bend the drum cover slightly in the middle. Place the alignment pins in their respective slots. Try to make sure the large tail of the spring fits in place as you fit the cover in place. See Figure’s 34 &...

This manual is also suitable for:

Lexmark e32312a730012a740012a730512a7405