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goodnature AA-375R Owner's Manual

Flash pasteurizer
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Flash Pasteurizer
All Models
OWNER'S MANUAL
Serial # ____________
1

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Summary of Contents for goodnature AA-375R

  • Page 1 Flash Pasteurizer All Models OWNER’S MANUAL Serial # ____________...

  • Page 2: Table Of Contents

    BEGIN READING HERE IMPORTANT WARNING : To limit electric shocks, personal inju- ry or material damage due to misuse, please read these instruc- tions carefully and follow them strictly. The operation manual should be kept within easy access for all users and read complete- ly by all first time users of the machine.

  • Page 3: Section 1. Safety Precautions

    SECTION 1: Safety Precautions IMPORTANT WARNING : To limit electric shocks, per- sonal injury or material damage due to misuse, please read these instructions carefully and follow them strictly. The operation manual should be kept within easy access for all users and read completely by all first time users of the machine.

  • Page 4: Section 2. Unpacking

    SECTION 2: Unpacking 2-1 Unpacking Unpacking Equipment The equipment has been packaged to reduce the chance of damage during shipment. After unloading the pomace pump from the common carrier, remove the crate, banding and shrink wrap to expose the pump for inspection. Inspection This equipment was carefully inspected both mechanically and electrically before shipment.

  • Page 5: Section 3. Installation

    Information should be written in on page 2 of this manual. Can also be found on the serial sticker located on the electric box of your machine. For help finding this information call Goodnature customer service. 716-855-3325.

  • Page 6: Installation

    SECTION 3: Installation IMPORTANT WARNING : All electrical connections should be made by a licensed professional in accordance with state and local codes. 3-1. Installation Pasteurized product outlet (standard): install a flexible hose from the  pasteurized product outlet on the back of the unit that can reach the following: pasteurized product tank, raw product tank, and to a suitable drain.

  • Page 7: Section 3. Installation

    SECTION 3: Installation IMPORTANT WARNING : All electrical connections should be made by a licensed professional in accordance with state and local codes. 3-1. Installation Cooling section (optional): if your unit is equipped with a cooling section it is  the plate pack closest to the electrical enclosure.

  • Page 8: Section 4. Operating Instructions

    SECTION 4: Operation 4-1. Operation Always start machine with water. If you start the machine with product in it,  the first 10-20 gallons (38-76 L) of product will come out of the machine too hot and fouling of the plates will occur. Product containing large amounts of sediment has to be allowed to settle out ...
  • Page 9 SECTION 4: Operation 4-1. Operation Set-up for HTST Dual purpose units only 1. PNP144DUAL users complete step #7 only. 2. Connect provided hose from booster pump #1 in to the raw side of the re- generation plate pack on the back of the machine #2 in figure 1. 3.
  • Page 10 SECTION 4: Operation 4-1. Operation Set-up for hot-fill Dual purpose units only 1. PNP144DUAL users complete step #8 only. 2. Remove manifold going between #5 and #4. 3. Move hose from inlet of raw regen #2 to inlet of cooling #4. 4.
  • Page 11 SECTION 4: Operation 4-1. Operation If pasteurizer is equipped with cooling section and your cooling medium is a glycol  chiller, turn on the chiller in enough time before pasteurizing so it is at it's operating temperature. Fill balance tank approximately half way with water, pull out e-stop button and place ...
  • Page 12 SECTION 4: Operation 4-1. Operation Turn off chiller or close cold water supply valve to cooling section.  Once the discharge becomes cloudy, remove hose from collection tank and direct it  to drain. Continue adding water until discharge is clear. ...

  • Page 13: Adjusting Pump Speed

    SECTION 4: Operation 4-2. Adjusting Pump Speed - AC Tech Drive The door of the electrical enclosure needs to be opened in order to adjust pump  speed settings. This should be done with the pasteurizer running to fine tune. Attention: use extreme caution when working inside enclosure to avoid severe personal injury.
  • Page 14 SECTION 4: Operation 4-2. Adjusting Pump Speed - AC Tech Drive Use keypad diagram displayed below as a reference to perform the following  steps to adjust the timing pump speed. Press the PROG/RUN button.  The password prompt will appear. ...

  • Page 15: Adjusting Boiler Temperature

    SECTION 4: Operation 4-3. Adjusting Boiler Temperature The single stage controller is located on the front of the boiler behind the front  cover. Push all three buttons at the same time (fig. 1) "PRGM" will appear and the set- ...

  • Page 16: Pressure Differential System

    SECTION 4: Operation 4-4. Pressure Differential System A pressure differential system is installed on all machines with two product pumps. This system helps maintain and monitor the pressure differential between the raw side and pasteurized side of the regeneration plate pack. The pressure on the raw side must always be at least 1 psi less than the pasteurized side.

  • Page 17: Chart Recorder Programming

    SECTION 4: Operation 4-5. Chart Recorder Programming The recorder setup programming can only be accomplished when the  MODE slide switch is placed in the PROG/TEST/CAL position. This switch is located to the left of the display. The program mode is used to select the following: chart rotation speed, input type/ranges, display scaling, display options, chart scaling, and relay operation.
  • Page 18 SECTION 4: Operation 4-5. Chart Recorder Programming NOTE: when the MODE switch is placed in the PROG/TEST/CAL position, all output  LEDs will be turned off and all relays will be deenergized. To enter the program mode, press the DOWN arrow key when Prog is displayed. ...
  • Page 19 SECTION 4: Operation 4-5. Chart Recorder Programming Chart/Pen Calibration - Chrt This cal section calibrates the pens to the chart and is divided into two additional  sections: PEn and ArC. PEn calibrates the pen spans to the chart. ArC provides a capability to make the pens sweep the chart to facilitate mechanical adjustments of pen arms.

  • Page 20: Thermometer Calibration

    SECTION 4: Operation 4-6. Thermometer Calibration A-575R A master thermometer with a high degree of accuracy should be used for calibrating. Place ther- mometer to be calibrated alongside a master thermometer. Immerse both into an agitated liquid for at least three minutes. Compare temperatures. IMPORTANT: for accurate reading, thermometer must be immersed PAST GROOVE on lower portion of stem.

  • Page 21: Section 5. Cleaning

    Properly cleaning your pasteurizer after each use is the most important thing  you can do to avoid frequent diverting and other problems. Goodnature recommends a sodium hydroxide based detergent and a  phosphoric acid based rinse for your unit. Follow cleaner manufacturer's label to determine the proper amount to add.

  • Page 22: Section 6. Maintenance

    SECTION 6: Maintenance 6-1. Routine Maintenance Power Off and Disconnect all power before maintenance.  SAFETY GLASSES must be worn at all times during operation.  Keep machine clean and free of any foreign objects.  Check all fasteners for tightness and damage. ...

  • Page 23: Section 7. Useful Information

    SECTION 7: Useful Information 7-1. Replacement Parts List Part # Description 14416 Channel Plate Gasket 14417 End Plate Gasket 14183 Charts for Recorder (Fahrenheit) 15339 Charts for Recorder (Celsius) 14223 Pens for Recorder (red) 14224 Pens for Recorder (green)

  • Page 24: Reference

    SECTION 7: Useful Information 7-2. Reference the following is the list of program settings for the stage controller on the boiler. These are factory set and only the boil target temp should be changed if necessary. Control Settings Description Range Actual Settings Sets boiler operating temperature...

  • Page 25: Troubleshooting

    SECTION 7: Useful Information 7-3. Troubleshooting POSSIBLE CAUSE SOLUTION Boiler will not fire pilot light out -re-light pilot per instructions in boiler manual gas supply low -open gas valve -adjust gas pressure -check gas tank level circulator not running -reset motor overload inside electrical enclosure -check power supply -replace circulator...
  • Page 26 SECTION 7: Useful Information 7-3. Troubleshooting POSSIBLE CAUSE SOLUTION Product is at proper temperature, but is still diverting into balance tank chart recorder divert temperature -adjust setting to 162°F no air or air pressure too low -turn compressor on -adjust regulator to 90 PSI -check air line connections rtd failure -check for loose connections...

  • Page 27: Section 7. Useful Information

    SECTION 7: Useful Information 7-3. Troubleshooting POSSIBLE CAUSE SOLUTION Product pump will not run power -check for proper line voltage -check for loose connections -check all breakers and fuses balance tank empty -fill tank line blockage -remove obstruction motor failure or overload -check line voltage -replace motor -reset vfd...

This manual is also suitable for:

Aa-475rAa-575r

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