CLEOPATRA Cleo Premium Pro Series Mounting Instructions

Professional steam generator

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Cleo Premium Pro
Professional steam generator
MOUNTING INSTRUCTIONS
90549003 EN

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Summary of Contents for CLEOPATRA Cleo Premium Pro Series

  • Page 1 Cleo Premium Pro Professional steam generator MOUNTING INSTRUCTIONS 90549003 EN...
  • Page 3: Table Of Contents

    Contents Introduction To the very beginning Notes on the mounting instructions For your safety Product Overview Models overview 3.2 Identification of the unit 3.3 Steam generator construction 3.4 Functional description 3.5 Humidification system overview 3.6 Options Accessories 3.7.1 Accessories overview 3.7.2 Accessory details 3.8 Standard delivery 3.9 Storing/Transportation/Packaging Notes for the planning engineer Selecting the unit version 4.1.1 Determination of the required steam capacity 4.1.2 Selecting the unit...
  • Page 4: Introduction

    Cleo Premium Pro, please observe and comply with all information and safety instructions contained in the present mounting instructions. If you have questions, which are not or insufficiently answered in this documentation, please contact Cleopatra B.V. Notes on the mounting instructions Limitation subject...
  • Page 5 If the equipment changes hands, the documenta­ tion should be passed on to the new operator. If the documentation gets mislaid, please contact Cleopatra B.V. Language versions The present mounting instructions are available in various languages. Please contact Cleopatra B.V.
  • Page 6: For Your Safety

    For your safety General Every person working with the Cleo Premium Pro must have read and un­derstood the present mounting instructions before carrying out any instal­lation work. Knowing and understanding the contents of the mounting instructions is a basic requirement for protecting the personnel against any kind of danger, to prevent faulty installation, and to install and operate the unit safely and correctly.
  • Page 7 Prohibited modifications to the unit No modifications must be undertaken on the Cleo Premium Pro without the express written consent of the manufacturer. For the replacement of defective components use exclusively original ac- cessories and spare parts available from Cleopatra B.V.
  • Page 8: Product Overview

    Product Overview Models overview Steam generators Cleo Premium Pro are available with different heating voltages and steam capacities ranging from 5 kg/h up to a maximum of 65 kg/h. Model Cleo Heating voltage ** Max. steam capacity Unit size Premium Pro in kg/h small medium...
  • Page 9: Identification Of The Unit

    Identification of the unit The identification of the unit is found on the type plate: Type designation Serial number (7 digits) Month/Year Heating voltage Type: Premium Pro 4564 Ser.Nr.: XXXXXXX 02.10 Heating voltage: 400V / 3~ / 50...60Hz Power: 33.8 kW Maximum steam capacity per unit Steam capacity: 45.0 kg/h Ctrl.
  • Page 10: Steam Generator Construction

    Steam generator construction figure shows medium unit Steam cylinder compartment Water cup Control compartment Filling and draining hose Power board Water supply hose Main contactor Overflow hose Transformer Inlet valve Drain pump Steam bath board Connecting terminals Drain cup Type plate Steam cylinder receptacle Remote operating and fault indication board (option) Drain hose (manual drain)
  • Page 11: Functional Description

    Functional description The steam generator Cleo Premium Pro is a pressureless steam generator that utilizes an electrode heating. The steam generator Cleo Premium Pro is designed for steam generation for steam baths. Steam hose Steam distributor Water cup Current sensor Main contactor Level sensor Control board...
  • Page 12 Upon reaching the requested steam capacity, the inlet valve closes. If the steam generation decreases below a certain percentage of the required capacity, due to lowering of the water level (e.g. because of the evapora­ tion process or drainage), the inlet valve opens until the required capacity is available again.
  • Page 13: Humidification System Overview

    Humidification system overview DS22 DS35 Z261 125...1250 µS/cm 1...10 bar 1...40 °C Steam generator Funnel with siphon (building side) Steam connector Water drain hose (included in the delivery) Water drain connector Service switch heating voltage supply (building side) Water supply connector Service switch control voltage supply (building side) Water connection hose G 3/4"­...
  • Page 14: Options

    Options Cleo Premium Pro... 1532 2362 3262 4564 6564 1534 2364 3264 1xCT22 1xCT35 2xCT35 Steam hose connector with conden- sate trap Cable glands Internal control voltage supply 1xS-CVI 1xM-CVI 1xL-CVI (for mains supply with neutral lead) @-Link Cleo Premium Pro Configuration according to separate documentation Gateway to connect the Cleo Premium Pro to a building management system.
  • Page 15 Accessories for operation control Cleo Premium Pro... 1532 2362 3262 4564 6564 1534 2364 3264 Temperature sensor 1xKTY Cleo Premium Pro Remote-Terminal 1 Terminal (RP) for the remote control of up to 8 steam generators Cleo Premium Pro Touch Screen Panel 1xTSP General accessories Cleo Premium Pro...
  • Page 16: Accessory Details

    3.7.2 Accessory details 3.7.2.1 3.7.2.1 Steam distributor DDS22 ø22.5 mm ø48.5 mm max. 19 mm 3.7.2.2 3.7.2.2 Steam distributor DDL22/DDL35 ø43 mm DDL22: ø22.5 mm DDL35: ø35 mm max. 18 mm 3.7.2.3 3.8.2.3 Steam distributor W22/W35 W22: ø43 mm W35: ø61 mm W22: ø22.5 mm...
  • Page 17: Standard Delivery

    Standard delivery The standard delivery includes: Steam generator Cleo Premium Pro with water connection hose G 3/4" – ­ G 3/8" and water drain hose ø 31/40 mm equipped with the options ordered according to chapter 3.6, fixing set, mounting instructions (this document) and operating instructions, packaged in cardboard box Unit type Dimensions packaging (L x W x D)
  • Page 18: Notes For The Planning Engineer

    The total amount of losses depends on the entire system and must be taken into consideration when determinating the required steam capac­ ity. If you have any questions regarding the calculation of the steam capacity please contact Cleopatra B.V..
  • Page 19: Selecting The Unit

    4.1.2 Selecting the unit Cleo Premium Pro 4564 400V3 Model Cleo Heating voltage ** Max. steam capacity Unit size in kg/h Premium Pro small medium large 1534 400V3 2364 (400 V/3~/50...60 Hz) 3264 4564 6564 400V2 (400 V/2~/50...60 Hz) 230V3 1532 (230 V/3~/50...60 Hz) 2362...
  • Page 20: Mounting And Installation Work

    Mounting and installation work Important notes for mounting and installation work Qualification of personnel All mounting and installation work must be carried out only by well quali- fied personnel authorised by the owner. It is the owner’s responsibility to verify proper qualification of the personnel. General note Strictly observe and comply with all information given in the present mounting instructions regarding the location of the unit and the installation of water,...
  • Page 21: Installation Overview

    Installation overview Temperature control min. 5 % min. 20 % – ext. Premium DS22 DS35 DDS22 DDL22 DDL35 G 3/4" ø 31 mm ø14/7 mm G 1/2" Heating voltage G 3/8" Z261 L1 L2 L3 Steam installation 125...1250 µS/cm 1...10 bar see chapter 5.4 1...40 °C ≥...
  • Page 22: Mounting The Unit

    Mounting the unit 5.3.1 Notes on locating the unit . 1 0 m i n . 1 0 m i n 1532 2362 3262 4564 6564 1534 2364 3264 Cleo Premium Pro ... Dimensions Housing dimensions in mm Weights Net weight in kg Operating weight in kg...
  • Page 23 The installation site of the steam generator depends largely on the location of the steam distributor (see chapter 5.4). To ensure proper functioning of the steam generator and to obtain an optimal efficiency, the following points must be considered and observed when choosing the location for the steam generator: Install the steam generator so that the length of the steam hose is kept –...
  • Page 24: Mounting The Steam Generator

    5.3.2 Mounting the steam generator Dimension Unit type 522, 524, 1532, 1534, 3262, 3264, 532, 534, 2362, 2364 4564, 6564 822, 824, 832, 834 204,0 mm 205.0 mm 205.0 mm 40,0 mm 50.0 mm 52.5 mm 150,0 mm 210.0 mm 260.0 mm Procedure 1.
  • Page 25: Inspecting The Installed Unit

    5.3.3 Inspecting the installed unit Check the following points: Is the unit installed in the correct place (see chapter 5.3.1)? Is the supporting surface stable enough? Is the unit correctly aligned, vertically and horizontally? Is the unit properly secured (see chapter 5.3.2)? Has the front panel of the unit been relocated and correctly fixed with the screw?
  • Page 26: Steam Installation

    Steam installation 5.4.1 Overview steam installation DDS22 DDL22 DDL35 min. 5 % – KS10 min. 20 % min. 5 % – min. 20 % DS22 DS35 DDS22 DDL22 DDL35...
  • Page 27: Positioning/Mounting The Steam Distributor

    5.4.2 Positioning/mounting the steam distributor It’s the responsibility of the customer to correctly position the steam distribu­ tor in the steam bath cabin. WARNING! Hot water vapour - Danger of scalding! Shield the steam outlet of the steam distributor with corresponding meas­ ures to make sure steam bath users can not be burned by the steam flow.
  • Page 28: Installing The Steam And Condensate Hose

    5.4.3 Installing the steam and condensate hose Important! Use original steam and condensate hose from Cleopatra B.V. exclusively. Other types of hoses can cause undesired operational malfunctions. Instructions for the hose layout The hose layout depends on the position of the steam distributor: –...
  • Page 29 – Steam distributor is mounted less than 500 mm above the top edge of the steam generator: min. 5 % – min. 20 % DS22 DS35 Obstacle min. 20 % min. 5 % – min. 20 % min. 20 % –...
  • Page 30 Note: If your particular installation exceeds the maximum steam hose length of 4 m contact Cleopatra B.V. In any case, steam hoses longer than 4 m must be insulated in their entire length (e.g. with insulation hose “EcoTherm”).
  • Page 31 Steam line with fixed piping For steam lines with fixed piping, the same instructions apply to the laying of the piping as already described. min. 20 % min. 5 % – min. 20 % The following additional notes should be observed: –...
  • Page 32: Common Steam And Condensate Line Errors

    5.4.4 Common steam and condensate line errors 1. Steam hose not led at least 300 mm perpendicularly upwards before first bend. 2. Minimum bend radius of steam hose of 300 mm not maintained (forming of condensate). 3. Siphon of the condensate hose not at least 300 mm below the steam distributor.
  • Page 33: Inspecting The Steam Installation

    5.4.5 Inspecting the steam installation Use the following check list to ascertain that the steam installation was performed correctly: – Steam distributor Steam distributors correctly positioned and secured (screws tight­ ened)? Are the outlet orifices at right angles to the air flow direction? –...
  • Page 34: Water Installation

    Water installation 5.5.1 Overview water installation G 3/4" ø 31 mm ø14/7 mm G 1/2" ø 31 mm G 3/4" G 3/8" Z261 125...1250 µS/cm 1...10 bar 1...40 °C ≥ 40 mm G 3/8"...
  • Page 35: Notes On Water Installation

    – If the Cleo Premium Pro shall be operated with softened or partly softened water, please contact Cleopatra B.V. The connection material must be pressure-proof and certified for use in – drinking water systems.
  • Page 36: Inspecting The Water Installation

    5.5.3 Inspecting the water installation Check the following topics: – Water supply Has filter valve (accessory “Z261”) or shut-off valve and 5 µm water filter respectively been installed in supply line? Have admissible water pressure (1 – 10 bar) and admissible tem­ perature (1 –...
  • Page 37: Electric Installation

    Electric installation 5.6.1 Wiring diagram Cleo Premium Pro...
  • Page 38: Notes On Electric Installation

    5.6.2 Notes on electric installation Important notes – The electric installation must be carried out according to the wiring dia­ gram in chapter 5.6.1, the notes on electric installation as well as the applicable local regulations. All information given in the wiring diagram must be followed and observed.
  • Page 39 Heating voltage supply CAUTION! Before connecting, ensure that the mains voltage corresponds with the heating voltage for the unit (see type plate). The connection to the heating voltage is made in accordance with the wir­ ing diagram, to the terminal block “XE1” in the control compartment. The customer is to install a service switch “Q8”...
  • Page 40 Control voltage supply CAUTION! – Before connecting, ensure that the mains voltage corresponds with the control voltage of the unit (230 V/1 50…60 Hz). The steam generator must only be connected to a mains supply with a – protective conductor. The connection to the control voltage is made in accordance with the wir­...
  • Page 41 The 0­10 V signal is con­ nected to the terminals “IN” (+) and “GND” (–) of terminal bloc “X10” on the power board. The configuration of the control signal is made via the control software of the Cleopatra Premium Pro.
  • Page 42 Fragrance pump M1 and M2 (230VAC) The fragrance pumps are connected to the appropriate terminals of terminal bloc “X22” on the steam bath board according to the wiring diagram. The connection layout is dependent on the operating mode (internal or external control) of the fragrance pumps.
  • Page 43 Steam bath fans M3/M4 (2­Fan mode) and M5 (1­fan mode) – 2­fan mode 2-Fan Mode FAN 1 FAN 2 1-Fan Mode EXT. TRAFO IN LIGHT SUPPLY OUT AUX1 AUX2 FAN 0VAC 18V15V FAN 0V Cleo Premium Pro ext. FAN 1 FAN 2 L N PE (Exhaust)
  • Page 44 Switch SW1 and push-buttons SW2...SW4 The switch SW1 (door switch) and the push­buttons SW2 (steam bath On/ Off), SW3 (Light 1 On/Off) and SW4 (Light 2 On/Off) are connected to the appropriate terminals of terminal bloc “X31” on the steam bath board. Note: If no door switch (SW1) is connected the terminals “DOOR”...
  • Page 45: Inspecting The Electrical Installation

    Internal control voltage supply via option CVI – Option CVI (mains supply with neutral lead): For mains voltages of 400 V/3~/50...60 Hz, 400 V/2~/50...60 Hz and 230 V/3~/50...60 Hz. The option CVI is connected according to the fol­ lowing wiring diagram. 6.3 AT MODULE B MAIN SUPPLY...
  • Page 46: Product Specifications

    Product specifications Technical data Steam capacity in kg/h Capacity range in kg/h 1...5 1.6...8 3...15 4,6...23 6,4...32 9...45 13...65 Nominal power in kW 11,3 17,3 24,0 33,8 48,8 Heating voltage 230V/1~/50..60Hz * Unit model Nominal current in A 16,3 26,1 Steam cylinder type ** 522A 822A...
  • Page 47: Unit Dimensions

    Unit dimensions Cleo Premium Pro 5../8.. (Dimensions in mm) G 3/4”...
  • Page 48 Cleo Premium Pro 15../23.. (Dimensions in mm) G 3/4”...
  • Page 49 Cleo Premium Pro 32../4564/6564 (Dimensions in mm) 52.5 G 3/4”...
  • Page 50 Notes...
  • Page 51 © Cleopatra B.V. Technical modifications reserved...
  • Page 52 Cleopatra B.V. Oostzijde 295 1508 EN Zaandam Nederland +31 (0)75 647 8200 info@cleopatra.nl www.cleopatra.nl www.cleopatra-wellness.com...

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