Giant P200A-5100 Series Operating Instructions/ Repair And Service Manual
Triplex ceramic plunger pump
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- Repair and service manual (16 pages) ,
- Operating instructions manual (12 pages) ,
- Operating instructions manual (8 pages)
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Service & Repair Manual
P200A-5100
SERIES PUMPS
18mm Versions
316 Stainless Steel Models:
P217A-5100, P218A-5100, P219A-5100,
P220A-5100, P221A-5100, P227A-5100,
P230A-5100
Updated 10/13
Contents:
Installation Instructions:
Pump Specifications:
Exploded View:
Parts List / Kits:
Repair Instructions:
Torque Specifications:
Trouble Shooting Guide and
Recommended Spare Parts List:
Dimensions:
Pump mounting selection Guide:
Warranty Information:
Triplex Ceramic
Plunger Pump
Operating Instructions/
Repair and Service Manual
page 2
pages 3-9
page 10
page 11
pages 12-13
page 13
page 14
page 15
page 15
back page
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Summary of Contents for Giant P200A-5100 Series
- Page 1 P200A-5100 Triplex Ceramic Plunger Pump SERIES PUMPS Operating Instructions/ Repair and Service Manual 18mm Versions 316 Stainless Steel Models: P217A-5100, P218A-5100, P219A-5100, P220A-5100, P221A-5100, P227A-5100, P230A-5100 Contents: Installation Instructions: page 2 Pump Specifications: pages 3-9 Exploded View: page 10 Parts List / Kits: page 11 Repair Instructions: pages 12-13...
- Page 2 The use of there are some basic steps common to all a dampener with Giant Industries, Inc. pumps pumps. The following information is to be is optional, although recommended by Giant considered as a general outline for instal- Industries, Inc.
- Page 3 Specifications Model P217A-5100 U.S. (Metric) 1750 RPM * Ratings ............1.85 GPM @ 2000 PSI ..(7.0 LPM @ 140 bar) 3450 RPM * Ratings ............3.6 GPM @ 2000 PSI ..(13.8 LPM @ 140 bar) Plunger Diameter ........0.71” ......... 18mm Stroke ............0.22”...
- Page 4 Specifications Model P218A-5100 U.S. (Metric) Volume ............3.4 GPM ......(12.8 LPM) Discharge Pressure ........2000 PSI ......(140 bar) Inlet Pressure ..........90 PSI ......(6.2 bar) RPM .......................Up to 1750 RPM Plunger Diameter ........0.71” ........18mm Stroke ............0.39” ........10.0mm Temperature of Pumped Fluids ....Up to 86 F ......(30 Inlet Ports .....................(2) 1/2”...
- Page 5 Specifications Model P219A-5100 U.S. (Metric) Volume ............4.2 GPM ....(15.9 LPM) Discharge Pressure .........2000 PSI ....(140 bar) Inlet Pressure ...........90 PSI ..... (6.2 bar) RPM ................... Up to 1750 RPM Plunger Diameter ........0.71” ......18mm Stroke ............0.49” ......12.4mm Temperature of Pumped Fluids ....Up to 86 F ....
- Page 6 Specifications Model P220A-5100 U.S. (Metric) Volume ............4.7GPM ....(17.6 LPM) Discharge Pressure ........2000 PSI ....(140 bar) Inlet Pressure ..........90 PSI ...... (6.2 bar) RPM ....................Up to 1750 RPM Plunger Diameter ........0.71” ......18mm Stroke ............0.56” ......14.1mm Temperature of Pumped Fluids ....
- Page 7 Specifications Model P221A-5100 U.S. (Metric) 1750 RPM * Ratings .............2.34 GPM @ 2000 PSI ..(8.9 LPM @ 140 bar) 3450 RPM * Ratings .............4.6 GPM @ 2000 PSI ..(17.6 LPM @ 140 bar) Inlet Pressure ...........-4.35 to 145 PSI ....(-0.3 to 10 bar) RPM ....................Up to 3450 RPM Plunger Diameter ........0.71”...
- Page 8 Specifications Model P227A-5100 U.S. (Metric) 1750 RPM * Ratings ............2.1 GPM @ 2000 PSI ..(8.0 LPM @ 140 bar) 3450 RPM * Ratings ............3.8 GPM @ 2000 PSI ..(14.4 LPM @ 140 bar) Inlet Pressure ..........-4.35 to 145 PSI ....(-0.3 to 10 bar) RPM ......................Up to 3450 RPM Plunger Diameter ........
- Page 9 Specifications Model P230A-5100 U.S. (Metric) 1750 RPM * Ratings ............1.1 GPM @ 2000 PSI ..(4.1 LPM @ 140 bar) 3450 RPM * Ratings ............2.1 GPM @ 2000 PSI ..(8.1 LPM @ 140 bar) Inlet Pressure ..........14 to 145 PSI ....(1 to 10 bar) RPM ....................Up to 3450 RPM Plunger Diameter ........
- Page 10 Exploded View - P200A-5100 Series...
- Page 11 P200A-5100 SERIES PARTS LIST ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY. 08300A Crankcase, Anodized 07023 O-Ring 08301 Dipstick, Except P217-5100 08442 Wrist Pin 08480 Dipstick, P217-5100 Only 08356-0010 Oil Seal 08444A-0100 Seal Retainer, 316 S.S. 08302A Crankcase Cover, Anodized...
- Page 12 REPAIR INSTRUCTION - P200A-5100 SERIES By inserting a small screw Using a needle nose pliers, With a 22mm socket wrench, remove the (3) driver between the valve remove the inlet and dis- discharge valve plugs and seat (27) and the valve...
- Page 13 REPAIR INSTRUCTION - P200A-5100 SERIES Disassembly sequence of the back end of the P200A-5100 series pump. Before you begin, drain the oil from the crankcase. Remove the crankcase cover (3) and o-ring (4) from the crankcase (1). To remove the crank- shaft (13), remove the bearing cover (7) and sight glass (8).
- Page 14 Replace plungers Inlet pressure too high Reduce inlet pressure High Crankcase Wrong Grade of oil Giant oil is recommended Temperature Improper amount of oil in crankcase Adjust oil level to proper amount Preventative Maintenance Check-List & Recommended Spare Parts List...
- Page 15 P200A-5100 DIMENSIONS - INCHES (mm) Pump Mounting Selection Guide Bushings 07174 - 24 mm Tapered H Bushing Pulley & Sheaves 01061 - 7.75” Cast Iron - 1 gr. - AB Section 01062 - 7.75” Cast Iron - 2 gr. - AB Section Rails 01160 - Plated Steel Channel Rails (L=5.75”x W-1.0”XH=1.812”) 01161 - Plated Steel Channel Rails (L=5.75”x W-1.0”XH=2.50”)
- Page 16 A Returned Goods Authorization (R.G.A.) number and completed warranty evaluation form is required prior to the return to Giant Industries of all products under warranty consid- eration. Call (419)-531-4600 or fax (419)-531-6836 to obtain an R.G.A. number.