YOUR HEATING OUR RESPONSIBILITY www.cichewicz.com 1. Description of the system Futura plus is steel water boiler designed for combustion of wood pellet (with installed pellet burner) and wood/coal (without installed burner) and oil (with installed oil burner of Herrmann) . Pellet is renewable ,environmentally friendly, very cheap and easy to buy domestic fuel.
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YOUR HEATING OUR RESPONSIBILITY www.cichewicz.com 2. Technical data of FUTURA Futura pellet boiler contains : • 3 pass boiler made from steel (5/6 mm ) with iron coast plate in combustion chamber • Outer Jacket with insulation • Fuel tank on wheels with volume 300 L •...
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YOUR HEATING OUR RESPONSIBILITY www.cichewicz.com 3. Description of the boiler and burner 3.1. Boiler’s construction. The main part of the boiler is a heat exchanger consisting of combustion tubes. In the lower part of the boiler’s body the combustion chamber with primary air pre-mixer and ceramic catalyst is located.
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YOUR HEATING OUR RESPONSIBILITY www.cichewicz.com 3.2. Burner ’s description Feed tube Backside fire protection Gable Igniter connection Door contact breaker Photo resistor Control cable Ground cable connection...
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YOUR HEATING OUR RESPONSIBILITY www.cichewicz.com 3.3. Control and safety devices. Electricity outlet for feed screw Transformer Lamp indicates that unit is connected to power and that the security circuit is closed. (overheat thermostats for furnace and feed tube and also furnace door security switch).
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YOUR HEATING OUR RESPONSIBILITY www.cichewicz.com 4. Location and installation of the boiler in boiler room. 4.1. Norms and regulations. Due boiler gasses temperature 90-100º C it is obligatory to put the INOX or other material tubes into the chimney. The solid fuel boiler must be installed in accordance to current norms and regulations f.e EN 303-5 .
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YOUR HEATING OUR RESPONSIBILITY www.cichewicz.com 1. Placing on flammable foundation. − place the boiler on non-flammable and thermal insulating pad which should protrude not less than 20 mm outside boiler’s dimensions; − if the boiler is located in the basement it is required to place it on a base raised not lower than 50 mm over floor’s level.
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YOUR HEATING OUR RESPONSIBILITY www.cichewicz.com Fuel storage: • Only dry fuel can provide high efficiency of boiler operation. It is recommended to store the fuel in the basement or if storing outdoor the fuel must be at least covered with roof.
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YOUR HEATING OUR RESPONSIBILITY www.cichewicz.com should be constructed in a way so that the feed screw forms a maximum angle of 45° with the floor plane. The store must have some kind of a cover to keep rubbish and other things from getting in touch with the rotating feed screw.
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YOUR HEATING OUR RESPONSIBILITY www.cichewicz.com Connecting up of Burner to Furnace’s Existing Double Thermostat If it is not possible to use the burner control’s temperature sensor the existing furnace thermostat (overheating protection and operating thermostat) can be used to control the burner. The start temperature on the burner is set on the furnace’s operating thermostat.
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YOUR HEATING OUR RESPONSIBILITY www.cichewicz.com Installation Instructions If the enclosed connection sheet is to be used (the burner can sometimes be mounted directly on the existing door) the size of the sheet is adjusted to the furnace door. Make sure the sheet is big enough to make room for the holes of the fastening bolts, and that the arms of the two locks are turned upwards on the sheet.
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YOUR HEATING OUR RESPONSIBILITY www.cichewicz.com operation and risk for damages on the chimney. Consult with your retailer or chimney-sweeper since they are experts on these questions. Adjusting the Thermostat Your burner is equipped with a temperature sensor controlling the burner. It can be set with a minimum and maximum temperature between which the burner will work (see Manual for Control Unit).
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YOUR HEATING OUR RESPONSIBILITY www.cichewicz.com Air of Combustion / Amount of Fuel To optimise the burning/combustion it is necessary with a smoke meter. Adjustments of feed screw times, fan speed and so is done using the burner’s control box (see Manual for the control unit for adjustment of pre-set settings).
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YOUR HEATING OUR RESPONSIBILITY www.cichewicz.com 6. User’s manual. Only authorized person can carry the installation of the boiler and its connection to the heating system First start-up of the boiler must be carried out by service, which is authorized by boiler’s Producer.
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YOUR HEATING OUR RESPONSIBILITY www.cichewicz.com If overheating would take place in burner or furnace the control power is disconnected and the burner stops. Note that this demands a manual restart. After for example cleaning of the burner, manual feed of the pellet screw can be done by pressing the ESC switch.
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YOUR HEATING OUR RESPONSIBILITY www.cichewicz.com Display slide 1 ”eurofire 2004, Temp xxxx ” and drift status. Drift status is shown furthest down and can be of five different kinds. Vänteläge = Wait State The burner is ready for start Uppstart = Starting Start sequence has begun.
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YOUR HEATING OUR RESPONSIBILITY www.cichewicz.com The Burner stops when the furnace has reached its temperature or when the eternal plug is disconnected. Activating/Deactivating of the accumulator control position is done by simultaneously pressing +, - and When the accumulator control position is activated the first display slide shows ACK .
YOUR HEATING OUR RESPONSIBILITY www.cichewicz.com TEST-position The normal is to use the DRIFT (operating) position when the burner starts and stops automatically after pre-set operating temperatures. The control is furnished with a TEST position giving the possibility to adjust to the required power, that is the amount of pellet, without the burner being in operation. The feed screw will then work for 3 minutes while it pellet is collected.
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YOUR HEATING OUR RESPONSIBILITY www.cichewicz.com Adjustment is done by carefully turning the small potentiometer located on the temperature transductor card in the control unit until correct temperature is shown in the display (compare with furnace temperature).
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YOUR HEATING OUR RESPONSIBILITY www.cichewicz.com Trouble Shooting The control unit indicates nothing in the display: Ensure that the operation switch on the furnace is switched on and that the overheating protection, backside fire protection or door contact breaker have not triggered.
YOUR HEATING OUR RESPONSIBILITY www.cichewicz.com Find the cause before pressing the reset plug. A common problem for triggered backside fire protection is shut chimney damper. It should be more open than when the same furnace is used for oil-burning. This is because the oil-burner is working with a higher fan pressure and has less volume of flue gases.
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YOUR HEATING OUR RESPONSIBILITY www.cichewicz.com 4. Photo resistor in burner detects a correct ignition. 5. Door contact breaker placed on the left side of the burner switches the electricity supply to burner and and feed screw off if the burner of some reason would come off the furnace.
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YOUR HEATING OUR RESPONSIBILITY www.cichewicz.com Electricity Scheme Connection of Burner with Temperature Sensor (standard) The burner is delivered with a temperature sensor which function is to control the start and stop of the burner. The sensor makes an adjustable difference for start and stop possible (reduces the number of start ups) and shows the present furnace temperature in the display of the furnace control.
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YOUR HEATING OUR RESPONSIBILITY www.cichewicz.com Connection of Burner with Temperature Sensor and Accumulator Control The burner is delivered with a temperature sensor which function is to control the start and stop of the burner. The sensor makes an adjustable difference for start and stop possible (reduces the number of start ups) and shows the present furnace temperature in the display of the furnace control.
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YOUR HEATING OUR RESPONSIBILITY www.cichewicz.com Connection of Burner to the Double Thermostat on the Furnace If it is not possible to use the temperature sensor on the burner control the existing furnace thermostat (overheating protection and operating thermostat) can be used to control the burner. The starting temperature is then set on the furnace’s operating thermostat.
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YOUR HEATING OUR RESPONSIBILITY www.cichewicz.com Technical Data Heating Capacity 2 - 20 (35, 60 kW ) Combustion Efficiency ca. 85 - 95 % Electrical Data volt 230 (ground protected socket) Maximum Electricity Consumption ca. 600 Total Length Length Outside Furnace...
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YOUR HEATING OUR RESPONSIBILITY www.cichewicz.com 8. Recommended connection of the boiler to heating system. According to EN 303-5 norm, we have to versions of the boiler: 3) with built in water exchanger (spiral) to protect system against pressure and water...
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YOUR HEATING OUR RESPONSIBILITY www.cichewicz.com 2) CLOSED INSTALLATION SYSTEM If You wish to install the boiler in closed installation system, You have to install water supply and return to water exchanger built in the boiler. There are 2 pipes form side of the boiler for connection .
YOUR HEATING OUR RESPONSIBILITY www.cichewicz.com Guarantee Card FUTURA Installation Report Retailer Company: _______________________________________________________________________________________ Name:__________________________________________________________________________________________ Address: ________________________________________________________________________________________ Zip Code: _________________________________City: __________________________________________________ Contact Person: __________________________________________________________________________________ Telephone: ____________________________Mobil phone: _______________________________________________ Fax:______________________________________ E-mail: _______________________________________________ Type / Effect: Production Number: Year of Production: Measured and Set Values...
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YOUR HEATING OUR RESPONSIBILITY www.cichewicz.com The user confirms that: • During first start-up the boiler don’t disclose any defects. • End user received a current User’s Manual. • Customer was trained and is familiar with boiler’s operating and maintenance as well as with the safety rules.
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EG- Konformitatserklarung gemaB Niederspannungsrichtilinie 73/23/EWG EMV Richtlinie 89/336/EWG Wir erklaren ,daB die Festbrennstoffkesseln: Fabrikat: Cichewicz-kotly c.o. Hersteller: Cichewicz- kotly c.o. sp z o.o. Ilino 20 B 09-100 Plonsk Typen: FUTURA Fabrikatsnummern: ab 2400 1. Ubereinstimmen mit den Bestimmungen der Niderspannungsgerateverordnung 1995 –...
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