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FLOE PONTOON CRADLE PADS
ASSEMBLY INSTRUCTIONS
KIT P/N 511-02490-00 (SMALL LIFTS), 511-02495-00 (LARGE LIFTS),
511-02498-00 (TRI-TOON ADD-ON, LARGE LIFTS)
DUE TO THE LARGE VARIETY OF BOAT HULL DESIGNS, WE STRONGLY
RECOMMEND THAT YOU CONSULT WITH YOUR BOAT'S MANUFACTURER TO
ENSURE THAT YOU ARE SUPPORTING YOUR BOAT PROPERLY TO AVOID ANY
INSTRUCTION P/N: 611-02490-00
RELEASED 4/19/19
BUNK/CRADLE PAD DISCLAIMER
POTENTIAL DAMAGE.
SHEET 1 OF 16
*LIFT NOT INCLUDED
TOOLS REQUIRED
-(2) 7/16" SOCKETS/
WRENCHES
-(2) 9/16" SOCKETS/
WRENCHES
-3/4" SOCKET
-TAPE MEASURE
-TORQUE WRENCH
© Manufactured by:
Floe International Inc.
48473 State Hwy. 65
McGregor, MN 55760
www.floeintl.com
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Summary of Contents for Floe PONTOON CRADLE PADS
- Page 1 FLOE PONTOON CRADLE PADS ASSEMBLY INSTRUCTIONS KIT P/N 511-02490-00 (SMALL LIFTS), 511-02495-00 (LARGE LIFTS), 511-02498-00 (TRI-TOON ADD-ON, LARGE LIFTS) TOOLS REQUIRED -(2) 7/16” SOCKETS/ WRENCHES -(2) 9/16” SOCKETS/ WRENCHES -3/4” SOCKET -TAPE MEASURE -TORQUE WRENCH *LIFT NOT INCLUDED BUNK/CRADLE PAD DISCLAIMER DUE TO THE LARGE VARIETY OF BOAT HULL DESIGNS, WE STRONGLY RECOMMEND THAT YOU CONSULT WITH YOUR BOAT’S MANUFACTURER TO...
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Page 2: Bill Of Materials
BILL OF MATERIALS P/N 511-02490-00 CRADLE PADS, PONTOON W/ GUIDE-INS SM NUMBER PART NUMBER QTY. DESCRIPTION 001-70019-00 HHCS, ¼-20 x 4” 18-8 ss 001-70114-00 HHCS, 3/8-16 x 2 ¾” 18-8 ss 001-70115-00 HHCS, 3/8-16 x 3” 18-8 ss 001-70205-00 HHCS, ½-13 x 1” SS 18-8 001-75001-00 NUT, NYLOCK ¼-20 ALUM 001-76071-00... - Page 3 BILL OF MATERIALS P/N 511-02495-00 CRADLE PADS, PONTOON W/ GUIDE-INS LG NUMBER PART NUMBER QTY. DESCRIPTION 001-70019-00 HHCS, ¼-20 x 4” 18-8 ss 001-70114-00 HHCS, 3/8-16 x 2 ¾” 18-8 ss 001-70119-00 HHCS, 3/8-16 x 4” 18-8 ss 001-70205-00 HHCS, ½-13 x 1” SS 18-8 001-75001-00 NUT, NYLOCK ¼-20 ALUM 001-76071-00...
- Page 4 BILL OF MATERIALS P/N 511-02498-00 CRADLE PADS, TRI-TOON ADD-ON LG. NUMBER PART NUMBER QTY. DESCRIPTION 001-70114-00 HHCS, 3/8-16 x 2 ¾” 18-8 ss 001-70119-00 HHCS, 3/8-16 x 4” 18-8 ss 001-70205-00 HHCS, ½-13 x 1” SS 18-8 001-76071-00 NUT, NYLOCK 3/8-16 ALUM. 001-76349-00 NUT, 3/8-16 ALUM.
- Page 5 STEP 1 PLACE (1) 1/2” NUT AND (1) ½” X 1” BOLT INTO CLAMP POCKETS (FIGURE 1.1). SLIDE CLAMPS ONTO CRADLE BEAM WITH POCKETS FACING OUTWARDS (FIGURE 1.2). FIGURE 1.1 FIGURE 1.2 SHEET 5 OF 16...
- Page 6 FOR LARGE LIFTS, SLIDE CLAMPS TOGETHER (FIGURE 1.2A), THEN SLIDE ONTO CRADLE BEAM WITH POCKETS FACING OUTWARDS (FIGURE 1.2B). FIGURE 1.2A NOTE: IF INSTALLING TRI-TOON KIT, REPEAT 1.2A & 1.2B FOR THE (4) ADDITIONAL CRADLE CLAMPS FIGURE 1.2B SHEET 6 OF 16...
- Page 7 INSERT UPRIGHT TUBES INTO CLAMP WELDMENTS (FIGURE 1.3). ADJUST HEIGHT AND HAND TIGHTEN FASTENERS ONLY (FIGURE 1.4). NOTE: IF INSTALLING TRI-TOON KIT, REPEAT FOR THE (4) ADDITIONAL TUBES FIGURE 1.3 BUNK/CRADLE PAD DISCLAIMER DUE TO THE LARGE VARIETY OF BOAT HULL DESIGNS, WE STRONGLY RECOMMEND THAT...
- Page 8 SLIDE CRADLE PADS ONTO UPRIGHTS (FIGURE 1.5) AND ATTACH USING (1) 3/8” x 2 ¾” BOLT AND (1) 3/8” NYLOCK NUT (FIGURE 1.6). TORQUE TO 35 FT-LBS (FIGURE 1.7) FIGURE 1.5 FIGURE 1.6 NOTE: IF INSTALLING TRI- TOON KIT, REPEAT 1.5-1.7 FOR THE (4) ADDITIONAL CRADLE PADS FIGURE 1.7...
- Page 9 STEP 2 SLIDE GUIDE-IN WELDMENTS ONTO CRADLE BEAMS WITH TUBES ANGLED TOWARDS OUTSIDE OF LIFT (FIGURE 2.1). FOR LARGE LIFTS, SLIDE WELDMENT AND CLAMP TOGETHER, THEN SLIDE ONTO CRADLE BEAMS (FIGURE 2.1A) FIGURE 2.1 FIGURE 2.1A SHEET 9 OF 16...
- Page 10 ATTACH GUIDE-IN WELDMENTS TO CRADLE BEAM USING (2) 3/8” X 3” BOLTS AND (2) 3/8” NUTS (FIGURE 2.2). (FOR LARGE LIFTS, USE (2) 3/8” X 4” BOLTS AND (2) 3/8” NUTS). DO NOT TORQUE. SLIDE PVC TUBES OVER GUIDE-IN WELDMENTS (FIGURE 2.3) AND ATTACH USING (1) ¼” X 4” BOLT AND (1) ¼”...
- Page 11 TORQUE NUTS TO 10 FT-LBS (FIGURE 2.5), THEN SLIDE GUIDE-IN COVERS OVER PVC TUBES (FIGURE 2.6). ATTACH POCKET WELDMENTS TO CRADLE BEAM USING (2) 3/8” X 3” BOLTS AND (2) 3/8” NUTS (FIGURE 2.7). (FOR LARGE LIFTS, USE (2) 3/8” X 4” BOLTS AND (2) 3/8” NUTS). DO NOT TORQUE. FIGURE 2.5 FIGURE 2.6 FIGURE 2.7...
- Page 12 FOLLOW THESE GUIDELINES FOR USING AND LOCATING THE PONTOON BUNKS (FIGURE 2.8). -THE WIDTH OF THE CRADLE PADS SHOULD KEEP THE PONTOONS OFF THE CRADLE BEAMS BY APPROX. 1”. -THE CRADLE PADS SHOULD BE KEPT AS LOW AS POSSIBLE (NOT QUITE TOUCHING THE CLAMP). -THE REAR OF A 21’...
- Page 13 FOLLOW THESE GUIDELINES FOR USING AND LOCATING THE PONTOON CRADLE PAD BUNKS (FIGURE 2.10). -THE WIDTH OF THE CRADLE PAD BUNKS SHOULD KEEP THE PONTOONS OFF THE CRADLE BEAMS. -THE BUNKS SHOULD BE KEPT AS LOW AS POSSIBLE (NOT QUITE TOUCHING THE CLAMP). -TO PLACE CRADLE PAD BUNKS, FIND CENTER BETWEEN PONTOONS AND CENTER OF THE BOAT FROM PONTOONS AND TRANSLATE MEASUREMENT TO CRADLE BEAM TO DETERMINE CENTER OF EACH PAIR OF CRADLE PAD BUNKS.
- Page 14 NOTES SHEET 14 OF 16...
- Page 15 NOTES SHEET 15 OF 16...
- Page 16 SHEET 16 OF 16...
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