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Summary of Contents for Wilo TOP-S Series
- Page 1 Wilo-TOP-S/-SD/-Z/-D/-RL/-I Einbau- und Betriebsanleitung Inbouw- en bedieningsvoorschriften Installation and operating instructions Instrucciones de instalación y funcionamiento Notice de montage et de mise en service Istruzioni di montaggio, uso e manutenzione...
- Page 2 Fig. 1: Fig. 2: Fig. 3:...
- Page 3 Fig. 4: 1~ min. med. max. 1~230V Fig. 4: 3~...
- Page 4 Fig. 4: 1~/3~ (3~400 V/3~230 V/1~230 V) Fig. 5: Fig. 6: Fig. 7:...
- Page 5 Fig. 8: a Fig. 8: b Fig. 8: c 1 ~ 230 V/N/50 Hz 3 ~ 230 V/N/50 Hz 3 ~ 400 V/N/50 Hz TOP-D TOP-D TOP-D Fig. 8: d Fig. 8: e Fig. 8: f 3 ~ 400 V/N/50 Hz 3 ~ 230 V/N/50 Hz 1 ~ 230 V/N/50 Hz L3 N...
- Page 6 2.1 Indication of instructions in the operating instructions Symbols: General danger symbol Danger from electrical voltage USEFUL NOTE: Signal words: DANGER! Acutely dangerous situation Non-observance results in death or the most serious of injuries. WILO SE 05/2011...
- Page 7 2.4 Safety consciousness on the job The safety instructions included in these installation and operating instructions, the existing national regulations for accident prevention together with any internal working, operating and safety regulations of the operator are to be complied with. Installation and operating instructions Wilo-TOP-S/-SD/-Z/-D/-RL/-I...
- Page 8 The operating safety of the supplied product is only guaranteed for conven- tional use in accordance with Section 4 of the operating instructions. The values in operation must on no account undershoot or overshoot the limit values spec- ified in the catalogue/data sheet. WILO SE 05/2011...
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Page 9: Transport And Interim Storage
Because of the materials used in their construction, pumps of the TOP-S/-SD/-D/-RL range are unsuitable for use in applications involving drinking water or foodstuffs. Pumps of the TOP-Z and TOP-I range are additionally suitable for use in • drinking water circulation systems Installation and operating instructions Wilo-TOP-S/-SD/-Z/-D/-RL/-I... -
Page 10: Product Information
Power consumption P See name plate Nominal diameters See type key Connection flange See type key Pump weight Depends on the pump type (see catalogue) Permitted ambient -20 °C to +40 °C temperature d 95% Max. rel. humidity WILO SE 05/2011... - Page 11 -20 °C to +110 °C TOP-Z/-I: -20 °C to +110 °C TOP-S/-SD/-RL: If used with Wilo-Protect module C: -20 °C to +110 °C Drinking water: TOP-Z/-I: to 24 °e: max. +80 °C (for a short time (2h): +110 °C) Exception: TOP-Z/TOP-I 20/4 and 25/6: to 22 °e: max.
- Page 12 TOP-I • Eight M12 washers (for M12 flange bolts for DN 32-DN 65 combination flanged version) • Eight M16 washers (for M16 flange bolts for DN 32-DN 65 combination flanged version) • Installation and operating instructions WILO SE 05/2011...
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Page 13: Description And Function
(CC 499K) or stainless steel must be used. If pumps of the series Wilo-TOP-Z in GG (pump housing of grey cast iron) are used in drinking water circulation systems, the national regulations and guidelines should be complied with as necessary. - Page 14 (see chapter “Commissioning”). • The fault indicator light lights up red if the integral motor protection has tripped. WILO SE 05/2011...
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Page 15: Installation And Electrical Connection
CAUTION! Risk of damage! Ensure sufficient ventilation/heating if the ambient temperature exceeds/ falls below the permitted limit values. • Carry out all welding and soldering work prior to the installation of the pump. Installation and operating instructions Wilo-TOP-S/-SD/-Z/-D/-RL/-I... - Page 16 Not the module/terminal box! • Check the pipe unions for leaks. • Single-head pump: Fit the two half-shells of the thermal insulation before commissioning and push them together so that the guide pins engage in the opposing holes. WILO SE 05/2011...
- Page 17 Screw diameter Ü Ü Tensile strength class Permitted tightening torque 95 Nm 95 Nm Min. screw length for • 80 65 mm 65 mm • 100 70 mm 70 mm • 125 70 mm 75 mm Installation and operating instructions Wilo-TOP-S/-SD/-Z/-D/-RL/-I...
- Page 18 +20 °C or higher, since these thermal insulation shells do not enclose the pump housing in a diffusion-proof manner. • For applications in refrigeration and air-conditioning systems, Wilo-ClimaForm diffusion-proof thermal insulation shells or other commercially-available diffu- sion-proof thermal insulation materials must be used.
- Page 19 • For three-phase operation 3~400 V in star arrangement (Fig. 8 b), • For three-phase operation 3~230 V in arrangement (Fig. 8 b), For voltage change-over from 400 V to 230 V the respective star- jumpers must be swapped over (Fig. 8 a to 8 c). Installation and operating instructions Wilo-TOP-S/-SD/-Z/-D/-RL/-I...
- Page 20 (Fig. 4, item 4) at the pump, the contacts close again and the fault signal is acknowledged. If the collective fault signal “SSM” is connected to an external Wilo switch/con- trol unit using the “WSK” (terminal 15, 10) facility, any fault that occurs should first be acknowledged at the pump and then at the switch/control unit.
- Page 21 Motor protection triping devices If Wilo tripping units SK 602/SK 622 are present in existing systems, pumps with full motor protection (WSK) can be connected to them. Perform the mains con- nection and also the tripping unit connection (refer to the name plate data) in accordance with the circuit diagrams (Fig.
- Page 22 • Switch off the pump • Close the check valve on the pressure side. • Protect electrical parts from any escaping water. • Cautiously open the vent screw (Fig. 1, item 1) using a suitable tool. WILO SE 05/2011...
- Page 23 • Disconnect the system from the power supply and secure it against being switched on again. • It is not permissible to perform a stage change-over whilst in operation. • Only specialist personnel may perform a step change-over. Installation and operating instructions Wilo-TOP-S/-SD/-Z/-D/-RL/-I...
- Page 24 When the terminal box cover is closed, the speed step setting can be viewed through the viewing window. NOTE: If on a twin-head pump both the individual pumps are in operation at the same time, the selected speeds must be identical for both pumps. WILO SE 05/2011...
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Page 25: Maintenance
• Risk of injury due to the motor falling when the securing screws have been undone. Comply with national regulations for accident prevention and also with the operator's internal works, company and safety regulations. If necessary, wear protective clothing and equipment! Installation and operating instructions Wilo-TOP-S/-SD/-Z/-D/-RL/-I... - Page 26 Do not damage the O-ring located between the motor head and the pump housing. The O-ring must lie in the angled end shield that faces towards the impeller, and must not be twisted. • After the installation tighten the 4 socket-head screws again, working across diagonals. WILO SE 05/2011...
- Page 27 (only for 1~) terminal boxes type 8/9: Indicator light off Correct the connection of the capacitor. (only for 3~) terminal boxes type 8/9: Indicator light off Interchange two phases at the mains supply terminals. Installation and operating instructions Wilo-TOP-S/-SD/-Z/-D/-RL/-I...
- Page 28 Fit the speed selection plug. not fitted. Terminal box type 5/6/7 Jumpers not fitted/ Fit the jumpers correctly, see con- wrongly fitted. nection diagrams Fig. 8 a-f. Terminal box type 8/9 in 1~/3~ operation: Green indicator light on WILO SE 05/2011...
- Page 29 Allow the pump to cool down approx. 8 to 10min, then switch the power supply on again. If the operating fault cannot be remedied, please consult skilled craft firms or the nearest Wilo after-sales service point or representative. Installation and operating instructions Wilo-TOP-S/-SD/-Z/-D/-RL/-I...
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Page 30: Spare Parts
English 11 Spare parts Spare parts may be ordered via local professional technicians and/or the Wilo after-sales service. To avoid queries and incorrect orders, all data on the name plate should be sub- mitted for each order. 12 Disposal Disposing of this product properly prevents damage to the environment and risks to personnel health. -
Page 31: Eg-Konformitätserklärung
Si les gammes mentionnées ci-dessus sont modifiées sans notre approbation, cette déclaration perdra sa validité. Bevollmächtigter für die Zusammenstellung der technischen Unterlagen ist: WILO SE Authorized representative for the completion of the technical documentation: Division Circulators – PBU Big Circulators Mandataire pour le complément de la documentation technique est :... - Page 32 Dikjarazzjoni ta’ konformità KE B'dan il-mezz, niddikjaraw li l-prodotti tas-serje jissodisfaw id- dispo izzjonijiet relevanti li Þejjin: Makkinarju - Direttiva 2006/42/KE Kompatibbiltà elettromanjetika - Direttiva 2004/108/KE WILO SE kif ukoll standards armonizzati adottati fil-leÞi lazzjoni nazzjonali Nortkirchenstraße 100 b'mod partikolari: 44263 Dortmund ara l paÞna ta' qabel...
- Page 33 Argentina Croatia Hungary Lebanon Saudi Arabia Taiwan WILO SALMSON WILO Hrvatska d.o.o. WILO Magyarország Kft WILO SALMSON WILO ME - Riyadh WILO-EMU Taiwan Co. Argentina S.A. 10090 Zagreb 2045 Törökbálint Lebanon Riyadh 11465 Ltd. C1295ABI Ciudad T +38 51 3430914...
- Page 34 Tochter gesellschaften Bau + Bergbau Kommune Österreich WILO SE Bau + Bergbau Zentrale Wiener Argentinien, Nortkirchenstraße 100 WILO SE, Werk Hof Industrie Neudorf: Aserbaidschan, Belarus, 44263 Dortmund Heimgartenstraße 1-3 WILO Pumpen Österreich Belgien, Bulgarien, China, T 0231 4102-7516 95030 Hof...
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