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- Page 1 INSTALLATION AND OPERATING INSTRUCTIONS Adiabatic Atomiser Humidifier Condair ABS3 Humidification and Evaporative Cooling...
- Page 2 Condair Group AG, except to the extent required for installation or maintenance of recipient's equipment. Liability Notice Condair Group AG does not accept any liability due to incorrect installation or operation of the equipment or due to the use of parts/components/equipment that are not authorized by Condair Group AG. Copyright Notice ©...
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Page 3: Table Of Contents
Ceiling mounting (hanging installation) Water installation 4.3.1 Overview water installation 4.3.2 Notes on water installation Electric installation 4.4.1 Wiring diagram Condair ABS3 4.4.2 Notes on electric installation 4.4.3 Dismounting and mounting the electric connection box 4.4.4 Notes regarding the cabling 4.4.5 Configuration 4.4.5.1... - Page 4 Troubleshooting Important notes on troubleshooting Malfunction list Taking out of service/Disposal Taking out of service Disposal/Recycling Product specifications Technical data Dimensions EC Declaration of conformity Hygiene 10.1 Important notes on hygiene 10.2 Hygiene risk management 10.2.1 Guidelines to keep a clean system and prevent legionella growth 10.2.2 Risk Monitoring and Assessment Contents...
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Page 5: Introduction
We thank you for having purchased the adiabatic atomiser humidifier Condair ABS3. The Condair ABS3 incorporates the latest technical ad van ces and meets all recognized safety stand- ards. Nevertheless, improper use of the adiabatic air humidifier Condair ABS3 may result in danger to the user or third parties and/or impairment of material assets. - Page 6 If the equipment changes hands, the documentation must be passed on to the new operator. If the documentation gets mislaid, please contact your Condair supplier. Language versions These installation and operating instructions are available in various languages. Please contact your Condair supplier for information.
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Page 7: For Your Safety
Any use other than the intended purpose of the Condair ABS3 is at customer’s own risk and for no means the manufacturer or supplier will be liable for possible damage. - Page 8 Health risk because of inadequate hygiene! Badly maintained humidifiers can endanger the health. If the unit is insufficient maintained ill-making germs may grow in the water reservoir and the water supply pipe of the Condair ABS3 and may can affect the air passing through the humidifier during operation. Prevention: the Condair ABS3 must be cleaned in the prescribed intervals according to the information...
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Page 9: Product Overview
Discharge hood, rotatable Principle of operation The Condair ABS3 operates according to the atom i zation principle. The water is drawn in through cone (4) from the water reservoir (3) and is hurled from the atomiser disk (5) against the atomiser collar (8), thereby producing aerosols (fog). The level in the water reservoir is monitored and controlled with the float switch (10). -
Page 10: Identification Of The Unit
Code Description Anti-freeze kit Anti-freeze kit for the operation of the Condair ABS3 up to a temperature of -2 °C. The anti-freeze kit consist of a heat- ing element connected to the control board. The Condair ABS3 is prepared for the installation of the anti-freeze kit. -
Page 11: Standard Delivery
If possible, always transport the unit with the help of another person. Packaging Keep the original packaging of the Condair ABS3 for later use. In case you wish to dispose of the packaging, observe the local regulations on waste disposal. Never dispose of the packaging to the environment. -
Page 12: Mounting And Installation Work
(electrician or workman with equivalent training). Safety The Condair ABS3 may be connected to electric mains only after all installation work has been completed. The local regulations relating job safety must be followed and complied with for all installation and mounting work. -
Page 13: Mounting The Unit
Make sure that the structure (wall, pillar, ceiling, etc.) on which the unit is to be mounted has sufficient carrying capacity and can accommodate the fastening elements. – In order to ensure the correct function, the Condair ABS3 must be installed exactly horizontal (with the air filter facing downward against the floor). –... -
Page 14: Wall Mounting
4.2.2 Wall mounting To fix the humidifier to the wall, use the wall bracket, screws and dowels provided. The wall bracket can be used as template for the fixing holes. Mounting the wall bracket 1. Mark the fixing holes on the wall using the wall bracket as template. Make sure the wall bracket is aligned exactly horizontal before marking the holes. -
Page 15: Ceiling Mounting (Hanging Installation)
4.2.3 Ceiling mounting (hanging installation) Ceiling mounting is done with the angle brackets supplied as standard. The three chains for hanging up the unit must be provided by the customer. The chains must be fixed at the ceiling exactly perpendicularly above the three angle brackets fixed to the unit. -
Page 16: Water Installation
Water installation 4.3.1 Overview water installation A Water supply pipe (included in the delivery, L: 1.5 m, G 3/4") B Stop valve (by client) C Water filter (accessory Z261, installation recommended, by client) D Drain pipe (included in the delivery, L: 1.5 m) with constant downward slope >10° E Open drain funnel with siphon (by client) Connector water supply G 3/4"... -
Page 17: Notes On Water Installation
5 to max. 20 °C – Notes on water quality: – For the water supply of the Condair ABS3, use exclusively untreated tap water or fully dem- ineralized water with a max. of 150 CFU/ml (no pathogens). The use of additives such as corrosion inhibitors, disinfectants, etc. is not allowed, since these –... -
Page 18: Electric Installation
Electric installation 4.4.1 Wiring diagram Condair ABS3 24 VDC / 60 mA 1.1 l/h 6.5 l/h N L1 GND IN LEVEL internal external – + P / PI ON-OFF ON-OFF 115 V / 50/60Hz 230 V / 50/60Hz Continuous humidity controller 0...10 V... -
Page 19: Notes On Electric Installation
4.4.1 and the applicable local regulations. All information given in the wiring diagram must be followed and observed. The electrical installation of the Condair ABS3 includes: Installation Power supply 230V/50-60Hz or 115V/50-60Hz Connection of power supply to terminals L1 and N according to the wiring diagram. The service switch Q2 (disconnects all 2 wires with a minimum contact clearance of 3 mm) and the fuses F2 (2.5 A, slow... -
Page 20: Dismounting And Mounting The Electric Connection Box
4.4.3 Dismounting and mounting the electric connection box Dismounting the electric connection box 1. Undo the three screws at the air filter assembly and remove the air filter assembly. 2. Push fixing clip “C” sidewards and carefully pull connection box out of the unit. 3. -
Page 21: Notes Regarding The Cabling
4.4.4 Notes regarding the cabling Pass the power supply cable through the cable gland “1a” into the unit and through the cable gland “1b” into the electric connection box and connect it to the control board according to the wiring diagram. Pass the cable of the external controller/humidistat through the cable gland “2a”... -
Page 22: Configuration
4.4.5 Configuration For the configuration the electric connection box in the unit must be dismounted and opened. For this purpose please observe the notes in chapter 4.4.3. 4.4.5.1 Setting the flushing cycles The flushing cycles are set via the DIP switches SW1 on the control board: During operation a flushing cycle The 6 hours flushing cycle during is performed every 6 hours. -
Page 23: Operation
As soon as the external humidity controller or the humidistat requires humidity the motor starts and the atomization begins. Inspections during operation During operation the Condair ABS3 and the humidification system have to be inspected weekly. On this occasion check the following: •... -
Page 24: Taking The Unit Out Of Operation
3. Close the stop valve of the water supply line. Note: If the Condair ABS3 is not used for prolonged period of time, clean and disinfect the unit, and cover the unit with a plastic hood. Operation... -
Page 25: Maintenance
Only the maintenance work described in this documentation may be carried out. Only use original Condair spare parts to replace faulty parts. Safety DANGER! Before maintenance is initiated, the Condair ABS3 must be tak en out of operation in accordance with instructions in chapter 5.3 and protected against unintentional switching on. -
Page 26: Maintenance Work
(see chapter 6.4). Caution: if the interior of the unit is heavily soiled the Condair ABS3 must be disassembled (see exploded view in the spare parts list) and all parts must be cleaned, descaled and disinfected with an accepted disinfectant (see chapter 6.4). -
Page 27: Cleaning And Disinfection
Cleaning and disinfection Proceed as follows to clean and disinfect the parts coming in contact with water: • Use lukewarm soapy water to clean the interior and parts in contact with air and water (water reservoir, atomizer disk, atomiser collar, aerosol discharge hood etc.). Then thoroughly rinse all components with fresh cold tap water. - Page 28 3 % Hydrogen Peroxide solution (available at pharmacies) – 0,1 % Sanosil S003 solution (available from Condair, order no. 2590544) Active ingredients: 1.5% hydrogen peroxide, 0.003g/100g silver After disinfection the components must be thoroughly rinsed with fresh cold tap water.
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Page 29: Troubleshooting
Have faults eliminated by adequately qualified and trained personnel only. Malfunctions caused by the electrical installation must be repaired by authorized personnel (e.g. electrician) only. Repair work and the replacement of defective parts may only be carried out by your Condair representa- tive’s service technician. -
Page 30: Taking Out Of Service/Disposal
Taking out of service/Disposal Taking out of service If the Condair ABS3 must be replaced or if the humidification system is not needed any more, proceed as follows: 1. Take the unit out of operation as described in chapter 5.3. -
Page 31: Product Specifications
Product specifications Technical data Humidification capacity 1.1 ... 6.5 l/h Unit voltage 230V / 50/60Hz or 115V / 50/60Hz Power consumption 0.23 kW (0.3 kW with optional anti-freeze kit) Air circulation 280 m /h (77.8 l/s) Content water reservoir 0.055 l Unit weight 17.6 kg Connector water supply... -
Page 32: Ec Declaration Of Conformity
EC Declaration of conformity Konformitätserklärung Declaration of conformity Déclaration de conformité Wir, Nous, Condair Group AG Condair Group AG Condair Group AG CH-8808 Pfäffikon SZ CH-8808 Pfäffikon SZ CH-8808 Pfäffikon SZ erklären in alleiniger Verantwortung, declare under our sole responsibility, that déclarons sous notre seule... -
Page 33: Hygiene
Hygiene 10.1 Important notes on hygiene Observe the local health and safety executive's technical guidance on the control of Legionella in water systems. The user is responsible for ensure that the water system complies with local regulations, bylaws, and guidelines (such as the HSE ACoP L8, ASHRAE 188, VDI 6022, ISO 22000, HACCP, or equivalent). If inadequately maintained, water systems, of which any humidifier is a part, can support the growth of microorganisms, including the bacterium responsible for Legionnaires' disease. -
Page 34: 10.2.1 Guidelines To Keep A Clean System And Prevent Legionella Growth
– Training and guidance. Note: Condair uses a quick method for measuring bacterial activity in the water with the use of BactiQuant. Once the water sample has been take, the bacteriological quality of the water is read within 30 minutes, and the Condair service team will disinfect the system if necessary. -
Page 35: 10.2.2 Risk Monitoring And Assessment
10.2.2 Risk Monitoring and Assessment Water hygiene assessments must be performed at the site to determine the risk and severity of hygiene hazards that affect the health and safety of the public. Performing a risk assessment with regular moni- toring will allow procedures to be adjusted. Ensure that the person conducting the assessment is qualified. - Page 36 Notes...
- Page 37 Notes...
- Page 38 Notes...
- Page 40 CONSULTING, SALES AND SERVICE: CH94/0002.00 Condair Group AG Gwattstrasse 17, 8808 Pfäffikon SZ, Switzerland Phone +41 55 416 61 11, Fax +41 55 588 00 07 info@condair.com, www.condair-group.com...
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