Pulley-man CSW-3060 User Manual
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Pulley-man CSW-3060 User Manual

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CSW-3060
Single Line Use
Double Line Use
PULLEY-MAN CO.,Ltd
www.pulleyman.co.kr

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Summary of Contents for Pulley-man CSW-3060

  • Page 1 CSW-3060 Single Line Use Double Line Use PULLEY-MAN CO.,Ltd www.pulleyman.co.kr...
  • Page 2 PULLEY-MAN USER’ S MANUAL MODEL CSW-3060 MULTIPURPOSE WINCH & PORTABLE PULLEY-MAN w w w. p u l l e y m a n . c o . k r...
  • Page 3 A single unit of PULLEY-MAN CSW-3060 alone can perform all the functions of conventional hoist, winch and chain block.

  • Page 4: Table Of Contents

    4. Incorporation and Removal of Wire Rope 5. Treatment of Wire Tip 6. In-Put Power Sources 7. Applications 8. PULLEY-MAN used as a Winch 9. Precautions for Non-Professional Users Ⅳ. Maintenance Appointment of Maintenance Personnel Safety Rules for Maintenance & Trouble-Shooting...

  • Page 5: Ⅰ. Safety Instructions

    PULLEY-MAN or load. 2. Definitions 1) Entrepreneur(person in charge) : Owner of PULLEY-MAN who uses PULLEY-MAN for his applications, or one who authorizes someone else to use PULLEY-MAN. 2) Authorized Personnel : Qualified personnel who are authorized by entrepreneur to install, use and keep maintenance of PULLEY-MAN.

  • Page 6: Precautions Against Danger

    Person authorized by entrepreneur to operate or to move place of PULLEY-MAN 7) Non-Professional User : Person not authorized by entrepreneur to operate PULLEY-MAN and needs education and training. He has to be informed of relevant rules and safety measures along with accident-preventive tips.
  • Page 7 ❻ Make sure no person or object is in front or rear of moving load. ❼ If fixation of PULLEY-MAN or hooking of load is unstable, take immediate measure. ❽ Do not operate near hazardous gas such as acid and alkali or in surroundings subject to inflammation.
  • Page 8  When using hand drill as in-put power source, use voltage and frequency only u specified in labels.  When standing on a conductive object during operation, make sure to ground it.  When PULLEY-MAN is not in use, or when repairing, cleaning or examining, make sure in-put power is off.
  • Page 9 ❺ Accident caused due to lifting a person. ❻ If used in lifting a high-priced equipment whose the price is more than twenty thousand US dollars. men using PULLEY-MAN as a hoist consult relevant laws and rules enacted by your government for manufacturing, safety and inspection standards.

  • Page 10: Ⅱ. A Description For A Speed Reducer

    Ⅱ. A description for a speed redueer The speed reducer is torque-up with 102.5:1 speed ratio of input speed. So, It can lift up or pull the heavy object without heavy energy. It consists of wire, speed reducer, wedge-shaped pulley system. The 9 gears in speed reducer have brake power that multply the blocking frition from output speed.

  • Page 11: Standard Offerings And Options

    Ⅲ. Uses and Operations 1. Standard Offerings and Options CSW-3060 AC Motor Double Line Options...

  • Page 12: Specifications

    Diameter 4.76mm(3/16in.) Steel Wire Rope (7×19) Wire Rope Standard Spec. Wire Rope 12M(40ft.) with Hook and Wire-Rope Reel, Hook Socket & End-Stopper Weight : CSW-3060 of Main Body(kgs/lbs.) 3.8/8.4 Weight : CSW-3060 of Wire Hook(kgs/lbs.) 1.9/4.2 Hand Drill single phase 220V, min. 550W, 3000rpm, reversible...

  • Page 13: Parts And Names

    Ⅲ. Uses and Operations 3. Parts and Names CSW-3060 Single-Line Use Main Frames Gear Box Frame Cover In-Put Axis Wire-Hook In-let Lock Pin End-Stopper Wire-Rope Reel Wire Rope Latch...
  • Page 14 Ⅲ. Uses and Operations Double-Line Use Hook Press Roller Casing Hook Cover Double-Line Hook Cover Press Roller Casing Lock Pin Wire Rope Socket Hand Drill Wire Rope Hook Block Out-let Roller...

  • Page 15: Incorporation And Removal Of Wire Rope

    Ⅲ. Uses and Operations 4. Incorporation and Removal of Wire Rope Wire rope of PULLEY-MAN is separate from main body unless it is incorporated. Before installation, assemble main body with wire rope. Incorporate wire rope into main body in following procedures.
  • Page 16 Ⅲ. Uses and Operations ❻ Re-assemble double-line Hook ❼ Press Wire Rope with Press Roller ❽ Push in Press Roller Casing Lock Cover (Double-Line Use). Casing. Pin. Screw in hexagon bolt, lock nut, and Lift press roller casing about 90° and When holes for lock pins on frames and insert nut-holding pin.

  • Page 17: Treatment Of Wire Tip

    Ⅲ. Uses and Operations 5. Treatment of Wire Tip 1) Clip Fixation For wire ropes whose diameters are less than 5/8in. (16mm), use 4 clips and give spacing between clips wider than 6 times diameter of Wire Rope. 2) Press Fixation Use cold-pressed steel.

  • Page 18: In-Put Power Sources

    Apply voltage as specified in the label. ● After attaching motor, check joints and attachment to main body. ● ▶For products not supplied by manufacturer, check accordingly. ▶When using PULLEY-MAN as a hoist, ground and discharge the in-put power source in order to protect from thunderbolt.

  • Page 19: Applications

    PULLEY-MAN CSW-3060 is designed to be multifunctional and adaptable to perform functions of conventional hoist, winch and chain block altogether. CSW-3060 can work load quickly and easily regardless of working length, direction and condition, whether it is vertical, horizontal or slant, as long as there is an anchor to hook.
  • Page 20 Ⅲ. Uses and Operations 2) Set-Up Modes of PULLEY-MAN ❶ Fixed PULLEY-MAN Fix main body at an I-beam, round beam or other stable overhead structure and hook load with wire rope to move load vertically. ❷ Fixed Wire-Hook Fix wire-hook at an I-beam,...
  • Page 21 Should be hard enough to endure load weight. ● When fixing PULLEY-MAN to a shackle at tip of an extension arm, length of the extension arm should not ● be too long. Consult table below for appropriate dimensions of extension arm with regard to moment, bending stress, etc ❷...
  • Page 22 ● Overloading is prohibited. ❸ Follow guidelines below during operation. To prevent top of binding material from colliding with bottom of PULLEY-MAN main body, maintain at least ● 12in. (30cm) between bottom of main body and wire hook. Do not ride on moving load.

  • Page 23: Pulley-Man Used As A Winch

    Pulling capacity varies by load weight and inclination of wire rope. Refer to table below for maximum capacity at given condition and inclination. ◈ Set-up modes of PULLEY-MAN used as a hoist are the same as when used as a winch. Choose a mode that best suits the working condition. Precautions in using PULLEY-MAN as Winch ◈...

  • Page 24: Appointment Of Maintenance Personnel

    Ⅳ. Maintenance For PULLEY-MAN to function to its maximum capacity and stay fit, it must be used and maintained properly. Refer to relevant laws or rules for detailed information about its maintenance. When performing maintenance, follow guidelines specified below in presence of personnel in charge.

  • Page 25: Labels And Details

    Following labels are attached on PULLEY-MAN. Keep them unspoiled for instant reference. 5. Grease Replenishment Inside speed reducer of PULLEY-MAN is filled with grease. Depending on frequency of operation, replenish grease at least once a year as a part of maintenance program.
  • Page 26 Ⅳ. Maintenance ❹ Take off Hook. ❺ Remove Press Roller Casing. ❻ Remove hexagon socket head bolt(M8) of Frame Space. Pull off the nut-holding pin and screw Take off hexagon socket head bolt(M8) off hexagon bolt. and nut and then remove press roller casing from between frames.
  • Page 27 Ⅳ. Maintenance  Screw off four hexagon socket  Take off out-put side frame from  Take off out-put axis from internal head bolts(M6) which are fixing out-put axis. gear casing. speed reducer to frame. Do not disassemble in-put axis assembly. Once it is disassembled, it cannot be re-assembled.

  • Page 28: Precautions For Re-Assembly

    Before fixing gear to the frame, apply holding bond on the four hexagon socket head bolts(M6) in advance. ● 8. Check-Up Points after Re-Assembly Operate PULLEY-MAN without load to see if it is assembled properly. Check if it makes excessive noise. When no problem is detected, incorporate wire rope.
  • Page 29 Ⅳ. Maintenance 2) Hook Must have a latch to keep binding wire rope or chain from slipping off the hook. Areas most subject to abrasion are gateway and center of hook on which weight lays. ◈ ◈ Value Limits of Hook Normal value Item Limit value...

  • Page 30: Daily And Periodical Maintenance

    Ⅳ. Maintenance 10. Daily and Periodical Maintenance Checking condition of PULLEY-MAN through constant maintenance is critical to its life and user safety. Keep maintenance schedule always at hand. When trouble(s) occur to the equipment, consult dealer or manufacturer. 1) Daily Check-up For safety reason, check below before starting operation.
  • Page 31 Ⅳ. Maintenance PULLEY-MAN MAINTENANCE TABLE  ☆ ★ Daily Maintenance Monthly Maintenance Annual Maintenance Maintenance Dividing Items to Check Method Standards Daily Periodical Daily-naked eyes Less than 10% of elementary strips  ☆ ★ Snapping of Wire Peri. -measurement should break by one twist (1 pitch).

  • Page 32: Trouble-Shooting

    For other abnormalities, contact your dealer or manufacturer. 12. Education and Training for User Operator of PULLEY-MAN or maintenance personnel must acquaint himself with daily and periodical check points and safety rules in this manual. Also, appropriate education must be provided to ensure maintenance in a timely manner.

  • Page 33: Ⅴ. Limited Warranty

    Ⅴ. LIMITED WARRANTY Thank you very much for purchasing Pulley-Man. You should be familiar with this user manual for safe use and high efficiency. It contains essential instructions for maintenance. 1. Warranty service without charge The warranty service shall apply to: Defects in material and workmanship in normal use.
  • Page 34 Exchange with In accordance defect due to Irrepairable userʼs abuse or charge up to with PULLEY-MAN misapplication repairable cost U.S.A policy ▶ Defect or malfunction due to natural disaster such sa fire, earthquake, flood, thunder, tornado, sea wind and so forth ▶...
  • Page 35 PULLEY-MAN CO.,LTD CERTIFICATE INSPECTION AND TEST This is to certify that the following pulley-man product has been thoroughly inspected and tested Single Line Description : Ft. Lift Double Line CSW-3060 Model : Serial# CS- Load Applied : 125% of Rated Capacity Other PULLEY-MAN CO., LTD.
  • Page 36 Ⅵ. MEMO...
  • Page 37 Ⅵ. MEMO...
  • Page 38 PULLEY-MAN CO.,Ltd 13-15, Industry material, Sangyeok-2dong Buk-gu Daegu, 702-010, Republic of Korea TEL : +82-53-381-4989 FAX : +82-53-604-1317 www.pulleyman.co.kr...

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