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Summary of Contents for Sony VAIO PCG-FX220
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Page 1: Service Manual
PCG-FX220/FX220K/FX240/FX240K/ PCG-FX250/FX250K/FX270/FX270K SERVICE MANUAL US Model Canadian Model S400 Illust : PCG-FX270K NOTEBOOK COMPUTER 9-872-227-11... - Page 2 Information in this document is subject to change without notice. Sony and VAIO are trademarks of Sony. Intel logo and Intel Inside logo are registered trademarks of Intel Corporation. Pentium MMX is a trademark of Intel Corporation. Microsoft, MS-DOS, Windows, the Windows 95 and Windows 98 logo are trademarks of Microsoft Corporation.
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Page 3: Table Of Contents
Section Title CHAPTER 1. REMOVAL 1-1. Flowchart ... 1-1 1-2. Main Electrical Parts Location Diagram ... 1-1 1-3. Removal ... 1-2 1. Hood Keyboard Assy, Keyboard Unit ... 1-2 2. DC-Fan, Lithium Battery, Combination Drive, DVD-ROM Drive ... 1-2 3. Combination Drive, DVD-ROM Drive ... 1-3 1. -
Page 4: Chapter 1. Removal
1-1. Flowchart HOOD KEYBOARD DOOR POWER KEYBOARD BATTERY UNIT ASSY P 1-2 P 1-2 P 1-4 SPEAKER SO-DIMM UNIT P 1-7 P 1-7 BATTERY SWX-73 PACK BOARD P 1-4 P 1-7 DC-FAN P 1-2 MODEM CARD P 1-8 • P XX means pages that appears in this manual. •... -
Page 5: Hood Keyboard Assy, Keyboard Unit
1-3.Removal 1. Hood Keyboard Assy, Keyboard Unit 3M2X4 Special Head (Black) 8M2X4 Special Head (Black) q;Keyboard Unit Four Claws MBX-49 Board CN1902 2. DC-Fan, Lithium Battery, Combination Drive, DVD-ROM Drive MBX-49 Board CN102 MBX-49 Board CN102 Confidential PCG-FX220/FX220K/FX240/FX240K/ PCG-FX250/FX250K/FX270/FX270K (UC) 4Pull it up sliding it to the right. -
Page 6: Combination Drive, Dvd-Rom Drive
3. Combination Drive, DVD-ROM Drive 1. FX240/FX240K/FX250/FX250K/FX270/FX270K Model 5Bracket CD-ROM R 3+B M2 (X2) (Gold) 4+B M2 (X2) (Gold) 8COMBO Drive 6Screw (M1.7) (X3) (Black) Claw 2Bracket (CD-ROM L) 1+B M2 (X2) (Gold) 7DVD-RW Door Assy 2. FX220/FX220K Model 5Bracket CD-ROM R 3+B M2 (X2) (Silver) 8DVD-ROM Drive 4+B M2 (X2) -
Page 7: Hdd, Door Battery
4. HDD, Door Battery 1M2X6 Special Head (X6) (Gold) 4Door Battery 5. Palm Rest Assy, Touch Pad, CNX-125 Board, Palm Rest Plate, Bracket Pad Palm Rest Assy 7CNX-125 Board 9Touch Pad 8FPC (TP-CNX) 6FPC (SWX-PWX) 5Bracket Pad 4Remove by pressing to rear. -
Page 8: Display Assy, Hinge Cover
6. Display Assy, Hinge Cover Six Claws qdClose simultaneously both left and right hinges approximately 90 in the direction of the arrow. Four Claws Note : To remove the cover hinge, bend slightly the center of the display base facilitates the removal work. 3+B M2 (X2) (Gold) 9M2X6 Special Head (Gold) q;+B 2X12 (Silver) -
Page 9: Pws-13 Board, Latch Detector
7. PWS-13 Board, Latch Detector 2M2X4 Special Head (X2) (Black) 5Latch Detector 4Two Claws 8. PC Card Connector, Modem Card, MBX-49 Board, I/O Bracket 1M2X4 Special Head (X4) (Black) 9PC Card Connector qjMBX-50 Board 3Screw (MBX) (Silver) 8+B 2X14 (X2) (Silver) 4M2X4 Special Head (X2) (Black) -
Page 10: Speaker Unit, Swx-73 Board
9. Speaker Unit, SWX-73 Board Note : When removing the speaker unit, be sure not to damage the hood keyboard. 5SWX-73 Board SWX-73 Board CN303 Note : To re-install it, align the notch of the speaker unit with the projection of the hood keyboard. Speaker Unit Notch Projection... -
Page 11: Modem Card (Removing From The Bottom)
11. Modem Card (Removing from the bottom) 1M2X4 Special Head (Black) 2Modem Door 3M2 Grip (X2) (Black) 4Modem Card Confidential PCG-FX220/FX220K/FX240/FX240K/ PCG-FX250/FX250K/FX270/FX270K (UC) -
Page 12: Lcd Section (Fx270/Fx270K Model) - Made By Hi
12. LCD Section (FX270/FX270K Model) – Made by HI – 1. Bezel Housing Assy, LCD unit (15 inch) 1Cover Screw Side (15) (X3) 3Cover Screw Shaft 4+P 2.6X6 Lock Precision Type3 (Black) LCD unit 6M2X4 Special Head (Black) 5Cover Screw Lower 2M2X3 Special Head (X3) (Gold) Bezel Housing Assy 3Cover Screw... -
Page 13: Inverter Assy, Lcd Harness, Fpc, Display Hpusing Assy
2. Inverter Assy, LCD Harness, FPC, Display Hpusing Assy 3Filament Tape 8LCD HARNESS 1M2X4 Special Head (Black) 5Inverter Assy 7FPC 9Display Housing Assy Confidential PCG-FX220/FX220K/FX240/FX240K/ 1-10 PCG-FX250/FX250K/FX270/FX270K (UC) -
Page 14: Lcd Section (Fx220/Fx220K/Fx250/Fx250K Model) - Made By Hi
13. LCD Section (FX220/FX220K/FX250/FX250K Model) – Made by HI – 1. Bezel Housing Assy, LCD unit (15 inch) 1Cover Screw Side (15) (X3) 3Cover Screw Shaft 4+P 2.6X6 Lock Precision Type3 (Black) LCD unit 6M2X4 Special Head (Black) 5Cover Screw Lower 2M2X3 Special Head (X3) (Gold) Bezel Housing Assy 3Cover Screw... -
Page 15: Inverter Assy, Lcd Harness, Fpc, Display Hpusing Assy
2. Inverter Assy, LCD Harness, FPC, Display Hpusing Assy 3Filament Tape 8LCD HARNESS 1M2X4 Special Head (Black) 5Inverter Assy 7FPC 9Display Housing Assy Confidential PCG-FX220/FX220K/FX240/FX240K/ 1-12 PCG-FX250/FX250K/FX270/FX270K (UC) -
Page 16: Lcd Section (Fx240/Fx240K Model) - Made By Hi
14. LCD Section (FX240/FX240K Model) – Made by HI – 1. Bezel Housing Assy (14 inch) 1Cover Screw Lower (X2) 2M2X4 Special Head (X2) (Black) 4M2X4 Special Head (X5) (Black) LCD Unit Inverter Assy Inverter Assy : claw part 1Cover Screw Upper (X2) 2M2X4 Special Head (X2) Bezel Housing Assy 4M2X4 Special Head (X5) (Black) -
Page 17: Bracket Lcd Left, Bracket Lcd Right, Lcd Unit (14 Inch)
2. Bracket LCD Left, Bracket LCD Right, LCD Unit (14 inch) 3+P M2x3 Lock (X4) (Gold) 4Bracket LCD Left 3. FPC, Inverter Assy, Display Housing Assy, LCD Harness 6M2X4 Special Head (Black) 4FPC 7Display Housing Assy Confidential PCG-FX220/FX220K/FX240/FX240K/ PCG-FX250/FX250K/FX270/FX270K (UC) 5LCD Unit 2Bracket LCD Right 8LCD Harness... -
Page 18: Replacing The Cpu
1-4.Replacing the CPU NOTE: This computer uses either one of the two types of CPU socket. The CPU locking position and the lock-release position are different depending on the types of the CPU socket. 1. Socket type 1, 2 1. Removing the CPU 1 Insert a flat-blade screwdriver into the notch as shown in the illustration and rotate it so that the protrusion comes... -
Page 19: Socket Type 3
2. Socket type 3 1. Removing the CPU CPU socket 1 Insert a flat-blade screwdriver into the notch as shown in the illustration and rotate it so that the protrusion comes to the “O” (lock release) position. 2 Pull the CPU gently upward to lift it out of the CPU socket. 2. -
Page 20: Replacing Various Connector On The Mbx-49 Board
1-5. Replacing Various Connectors on the MBX-49 Board Replace the connectors of “5-5. Connector Section” as follows. 1. Removing the I/O Bracket When removing the connectors of reference numbers 164, 165 and 167 (refer to page 5-13), remove the I/O bracket first. +B 2X4 (X2) (Silver) MBX-49 Board 2. -
Page 21: Dip Switch Setting Of The Mbx-49 Board
1-6. DIP Switch Setting of the MBX-49 Board Set the DIP switch on the MBX-49 board (main board) to match with the LCD that is used in this computer, because several types of LCD are used as shown in the following table and the DIP switch setting differs depending on the LCD type. -
Page 22: Chapter 2. Self Diagnostics
CHAPTER 2. SELF DIAGNOSTICS ATTENTION Please confirm “Self Diagnostics” method which will be informed you with distribution of “Self Diagnostics” software. Confidential PCG-FX220/FX220K/FX240/FX240K/ (END) PCG-FX250/FX250K/FX270/FX270K (UC) -
Page 23: Chapter 3. Block Diagram
-PGA2 Connector MP III 850/800/ 750 MHz Memory Subsystem (Cache:256kB OD) PC100 SO-DIMM SO-DIMM SO-DIMM Socket 1 Socket 2 Row# 0,1 Row# 2,3 FW82815 FW82801 SMBUS2 C9835 PORT 0 Refer to Clock Generator Block Diagram USB PORT1 USB PORT2 USB PORT3 FW82801 Primary IDE Master IDE Device... -
Page 24: Chapter 4. Frame Harness Diagram
FRAME HARNESS DIAGRAM DC-IN KEY BOARD INVERTER DC FAN FFC LED CN2801 CN1101 CN701 VIDEO OUT CN802 CN1701 EXTERNAL MICROPHONE HEADPHONE CN1703 CN1301 IEEE 1394 i.LINK CN502 Side CN501 PC CARD CONNECTOR PC100 SO-DIMM PC100 SO-DIMM (FX270/FX270K Model) 64MB (FX220/FX220K/FX240/ FX240K/FX250/FX250K Model) OPTION BATTERY PACK... -
Page 25: Chapter 5. Exploded Views And Parts List
EXPLODED VIEWS AND PARTS LIST NOTE: The components identified by mark 0 or • The mechanical parts with no reference number in the dotted line with mark 0 are critical for safety. exploded views are not supplied. Replace only with part number specified. •... -
Page 26: Main Section
5-1. Main Section Ref.No. Part No. Description Ref.No. Part No. X-4623-780-1 ASSY BOTTOM (AM2) 4-640-837-31 DOOR BATTERY 4-640-837-22 DOOR BATTERY 4-651-706-21 HEATSINK BOTTOM 4-651-706-01 HEATSINK BOTTOM * 76 * 11 4-651-707-11 INSULATOR HEATSINK BOTTOM * 78 * 11 4-651-707-21 INSULATOR HEATSINK BOTTOM * 78 1-763-658-21 FAN, DC (WITH HEAT SINK) 4-643-832-31 DUMMY CARD... - Page 27 supplied (Refer to Page 5-12) (FX220 FX220K Model) (FX240 FX240K/FX250/FX250K/ FX270/FX270K Model) PCG-FX220/FX220K/FX240/FX240K/ PCG-FX250/FX250K/FX270/FX270K (UC) Confidential...
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Page 28: Lcd Section (Fx270/Fx270K Model) - Made By Hi
5-2. LCD Section (FX270/FX270K Model) – Made by HI – 1 For the installation position, refer to page 5-5. Confidential PCG-FX220/FX220K/FX240/FX240K/ PCG-FX250/FX250K/FX270/FX270K (UC) Ref.No. Part No. 1-476-316-11 INVERTER UNIT X-4623-380-1 HINGE LEFT 15 X-4623-690-1 ASSY HOU,BEZEL 15H-Z (EXP) 4-637-902-41 LATCH 1-476-300-11 ASSY LCD 15SXGA (HI) (S) 4-637-903-01 SPRING LATCH X-4623-689-1 ASSY HOU,DISPLAY 15H-Z (EXP) -
Page 29: Lcd Section (Fx220/Fx220K/Fx250/Fx250K Model) - Made By Hi
5-3. LCD Section (FX220/FX220K/FX250/FX250K Model) – Made by HI – 1 For the installation position, refer to page 5-5. Ref.No. Part No. 1-476-316-11 INVERTER UNIT X-4623-380-1 HINGE LEFT 15 X-4623-690-1 ASSY HOU,BEZEL 15H-Z (EXP) 4-637-902-41 LATCH 1-476-186-12 ASSY LCD 15HI (S) 4-637-903-01 SPRING LATCH X-4623-689-1 ASSY HOU, DISPLAY 15H-Z (EXP) 4-642-762-41 COVER HINGE (15) -
Page 30: Lcd Section (Fx240/Fx240K Model) - Made By Hi
5-4. LCD Section (FX240/FX240K Model) – Made by HI – 1 For the installation position, refer to page 5-5. Confidential PCG-FX220/FX220K/FX240/FX240K/ 5-11 PCG-FX250/FX250K/FX270/FX270K (UC) Ref.No. Part No. 1-476-316-11 INVERTER UNIT X-4623-378-1 HINGE LEFT MV X-4623-775-1 ASSY HOU, BEZEL 14H-Z (EXP) 4-635-277-22 COVER SCREW LOWER 4-635-276-22 COVER SCREW UPPER 4-637-902-41 LATCH... -
Page 31: Connector Section
5-5. Connector Section 5-13 Ref.No. Before replacing the connector of reference number 164, 165 and 167, remove the I/O bracket. For the disassembling procedure, refer to page 1-17. Fig. Part No. Description 4-651-709-41 (CH)...BRACKET IO 4-651-709-01 (JP)...BRACKET IO I/O BRACKET 1-779-745-21 JACK, DC DC IN connector 1-815-422-11 CONNECTOR (VERTICAL) - Page 32 : Additional Models This manual and the constituent data may not be replicated, copied nor reprinted in whole or in part without prior written authorization of Sony Corporation. Sony Corporation — 50 — Published by MNC IT Planning & Control Dept.