Keysight TS-5020 Wiring Manual And Hardware Reference
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Keysight TS-5020 Wiring Manual And Hardware Reference

Automotive electronics functional test system
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  • Page 1 Keysight TS-5020 Automotive Electronics Functional Test System Wiring Guide And Hardware Reference...
  • Page 4 Notices Manual Part Number © Keysight Technologies 2006 - 2015 No part of this manual may be reproduced E2240-90001 Table 1 Keysight Call Centers in any form or by any means (including electronic storage and retrieval or transla- Edition United States...

  • Page 5: Table Of Contents

    System Block Diagrams with Express Connect Test System Interface 3-30 System Block Diagrams with L2000 (TITAN) Test System Interface 3-31 The Keysight 34980A Multifunction Switch/Measure Unit 3-32 Slot Allocation of the 34980A 3-32 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...
  • Page 6 5-11 E6170-61605 Cable for 8-CH/16-CH/24-CH Load Card to Express Connect 5-12 E6230-61603 Cable for 8-CH Heavy Duty Load Card to Express Connect 5-13 Cables For L2000 (TITAN) Interface 5-14 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...
  • Page 7 E6218-61626 CABLE, Dual 24-CH Load Card To L2000 (TITAN) 5-27 Replaceable And Spare Parts Keysight E2230A Replaceable Parts Keysight E2240A Recommended Spare Parts for Express Connect Keysight E2240A Recommended Spare Parts for L2000 (TITAN) TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...
  • Page 8 THIS PAGE IS INTENTIONALLY LEFT BLANK TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...
  • Page 9 Assembly shown) 4-16 Figure 4-15. PCA Layout For Low Profile Express Connect (For TC1-TC4 Use) 4-17 Figure 4-16. TS-5020 System Connector (J6 or J60) TC1 and TC2 Assignments 4-18 Figure 4-17. TS-5020 System Connector (J6 or J60) TCn Assignments 4-19 Figure 4-18.
  • Page 10 Figure 5-31. E6218-61626 Cable, Dual 24-CH Load Card to L2000 (TITAN). This cable combines 2 24-CH load card cable to a single receiver block. 5-27 Replaceable And Spare Parts viii TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...
  • Page 11 Table 4-1. TCx Signal Definitions Test System Interface Cables Table 5-1. E6170-61626 Cable Pinout Table Table 5-2. E6170-61628 Cable Pinout Table Table 5-3. E6170-61629 Cable Pinout Table Replaceable And Spare Parts TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...
  • Page 12 THIS PAGE IS INTENTIONALLY LEFT BLANK TS-5020 Automotive Electronics Functional Test System...

  • Page 13: Legal Information

    Legal Information Warranty ..1-2 Technology Licenses ..1-2 Restricted Rights Legend ..1-2 Service And Support ..1-3 Keysight On The Web ..1-3 Keysight By Phone ..1-3...

  • Page 14: Warranty

    1987). U.S. Government users will receive no greater than Limited Rights as defined in FAR 52.227-14 (June 1987) or DFAR 252.227-7015 (b)(2)(November 1995), as applicable in any technical data. TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...

  • Page 15: Service And Support

    (81) 0426 56 7832 Latin America: 305 269 7548 Asia-Pacific: (85 22) 599 7777 Manufacturing Address Keysight Technologies Microwave Products (Malaysia) Sdn. Bhd. Bayan Lepas Free Industrial Zone, 11900 Penang, Malaysia. TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...
  • Page 16 Legal Information THIS PAGE IS INTENTIONALLY LEFT BLANK TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...

  • Page 17: Safety And Regulatory Information

    Safety and Regulatory Information Safety Information ..2-2 Safety Summary ..2-2 Safety Notice ..2-2 General ..2-2 Environmental Conditions ..2-3 Before Applying Power ..2-3 Ground The System ..2-4 Fuses ..2-4 Operator Safety Information ..2-4 Safety Symbols and Regulatory Markings ..

  • Page 18: Safety Information

    DO NOT OPERATE IN AN EXPLOSIVE ATMOSPHERE. Do not operate the WA RNING product in the presence of flammable gases or flames. TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...

  • Page 19: Environmental Conditions

    The protection provided by the TS-5020 system may be impaired if WA RNING the system is used in a manner not specified by Keysight.

  • Page 20: Ground The System

    NOT come into contact with any energized conductor even if one of the protective means fails to work as intended. For TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...

  • Page 21: Safety Symbols And Regulatory Markings

    Terminal is at earth potential. Used for measurement and control circuits designed to be operated with one terminal at earth potential. Terminal for neutral conductor on permanently installed equipment. TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...
  • Page 22 The CE mark is a registered trademark of the European Community. This CE mark shows that the product complies with all the relevant European Legal Directives. TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...

  • Page 23: Electrostatic Discharge (Esd) Precautions

    Do not move the crate or the test rack and pallet to a static sensitive area until you have removed the plastic wrap from the test rack. TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...

  • Page 24: End Of Life: Waste Electrical And Electronic Equipment (Weee) Directive 2002/96/Ec

    Annex 1, this product is classified as a “Monitoring and Control Instrumentation” product. Do not dispose in domestic household waste To return unwanted products, contact your local Keysight office, or see: http://www.keysight.com/environment/product for more information. TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...

  • Page 25: System Overview

    System Block Diagrams with Express Connect Test System Interface ..3-30 System Block Diagrams with L2000 (TITAN) Test System Interface ..3-31 The Keysight 34980A Multifunction Switch/Measure Unit ..3-32 Slot Allocation of the 34980A ..3-32 PC Cards ..3-36 Keysight 53131 Universal Counter ..

  • Page 26: System Intended Use

    System Overview System Intended Use The Keysight TS-5020 systems are designed to be used in high volume Electronic Control Modules (ECM) manufacturing sites. The systems can test ECU’s with 5-80 pins with voltages 0-60Vdc and currents in the 0-30Amp ranges. Typical...

  • Page 27: Test System Specifications And Capabilities

    8 C h low r es is tan ce lo adc a rd N 93 7 9A A g ilent T e ch nolog ie s 4 8 C h high de ns it y lo ad ca rd TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...

  • Page 28: Test Capabilities - Measurement Sample Methods

    50 microvolts offset. The calculated system capability (accuracy) on the 100-volt range, using 16.7/20 millisecond aperture range, when using the Keysight 34980A internal DMM within its defined accuracy conditions is: TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...
  • Page 29 + relay V offset (row matrix relay to abus2) + relay V offset (abus2 to DvmLo) (This equals 4 relay offsets of 50uV each) Calculated system capability = ±[(0.0045%*12.5 + 0.6 mV) + 4*50uV] = ±1.36 mV TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...

  • Page 30: Test System Interface Description

    Test connectors TC1 to TC4 or TC1 to TC8 provide the majority of the connections to the UUT. These connectors are 156-pin, ITT Cannon Zero-Insertion-Force connectors. Figure 3-1 Figure 3-2 show the outline of the connector sets. TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...

  • Page 31: Figure 3-1 Express Connect Test System Interface Tc1 Through Tc4

    System Overview Figure 3-1 Express Connect Test System Interface TC1 Through TC4 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...

  • Page 32: Figure 3-2 Express Connect Test System Interface Tc1 Through Tc8

    System Overview Figure 3-2 Express Connect Test system Interface TC1 Through TC8 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...
  • Page 33 • S22 - Matrix card • S23 - Matrix card • S24 - Matrix card • S25 - RF Interconnection Figure 3-3 shows the outline of the connector sets. TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...

  • Page 34: Figure 3-3 Macpanel L2000 (Titan) Test System Interface

    System Overview Figure 3-3 Macpanel L2000 (TITAN) Test System Interface 3-10 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...

  • Page 35: Table 3-2 L2000 (Titan) Slot 1 (System)

    No connection PCI1750 DO PCI1750Com PCI1750 DO PCI1750IGND PCI1750 DO No connection PCI1750 DO No connection +12Vdc supply PCI1750 DO +24Vdc supply System Gnd PCI1750 DO System Gnd TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 3-11...

  • Page 36: Table 3-3 L2000 (Titan) Slot 2 (Instruments)

    Table 3-3 L2000 (TITAN) Slot 2 (Instruments) Contact # Signal Contact # Signal Contact # Signal com1 Gnd com1 Rx com1 Tx com1 CD com1 DTR com1 DSR com1 RTS com1 CTS com1 RI com2 Gnd com2 Rx com2 Tx com2 CD com2 DTR com2 DSR...

  • Page 37: Table 3-4 L2000 (Titan) Slot 3 (Dac)

    Table 3-4 L2000 (TITAN) Slot 3 (DAC) Contact # Signal Contact # Signal Contact # Signal DAC1 Ch1 Hi DAC1 Ch1 Lo DAC1 Trigger DAC1 Ch1 Hi Sense DAC1 Ch1 Lo Sense DAC1 Ext Clk DAC1 Ch2 Hi DAC1 Ch2 Lo DAC1 Gnd DAC1 Ch2 Hi Sense DAC1 Ch2 Lo Sense...

  • Page 38: Table 3-5 L2000 (Titan) Slot 4 (Rs232)

    Table 3-5 L2000 (TITAN) Slot 4 (RS232) Contact # signal Contact # signal Contact # signal com3 Gnd com3 Rx com3 Tx com3 CD com3 DTR com3 DSR com3 RTS com3 CTS com3 RI com4 Gnd com4 Rx com4 Tx com4 CD com4 DTR com4 DSR...

  • Page 39: Table 3-6 L2000 (Titan) Slot 6 (Pin Matrix 1St Card 34933A)

    No Connection No Connection No Connection No Connection No Connection No Connection No Connection No Connection No Connection No Connection No Connection No Connection No Connection No Connection TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 3-15...

  • Page 40: Table 3-7 L2000 (Titan) Slot 7 To 9 (Matrix Card 34933A)

    No Connection UUTCOM matrix00x.row27 No Connection UUTCOM matrix00x.row28 No Connection UUTCOM matrix00x.row29 No Connection UUTCOM matrix00x.row30 No Connection UUTCOM matrix00x.row31 No Connection UUTCOM matrix00x.row32 No Connection UUTCOM 3-16 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...

  • Page 41: Table 3-8 L2000 (Titan) Slot 6 (Pin Matrix 1St Card (34934A))

    Table 3-8 L2000 (TITAN) Slot 6 (Pin Matrix 1st Card (34934A)) Contact # signal Contact # signal Contact # signal matrix001.row1 matrix001.Inst17 UUTCOM matrix001.row2 matrix001.Inst18 UUTCOM matrix001.row3 matrix001.Inst19 UUTCOM matrix001.row4 matrix001.Inst20 UUTCOM matrix001.row5 matrix001.Inst21 UUTCOM matrix001.row6 matrix001.Inst22 UUTCOM matrix001.row7 matrix001.Inst23 UUTCOM matrix001.row8 matrix001.Inst24...

  • Page 42: Table 3-9 L2000 (Titan) Slot 7 (Pin Matrix 1St Card (34934A))

    Table 3-9 L2000 (TITAN) Slot 7 (Pin Matrix 1st Card (34934A)) Contact # Signal Contact # Signal Contact # Signal matrix001.row33 matrix001.row65 UUTCOM matrix001.row34 matrix001.row66 UUTCOM matrix001.row35 matrix001.row67 UUTCOM matrix001.row36 matrix001.row68 UUTCOM matrix001.row37 matrix001.row69 UUTCOM matrix001.row38 matrix001.row70 UUTCOM matrix001.row39 matrix001.row71 UUTCOM matrix001.row40 matrix001.row72...

  • Page 43: Table 3-10 L2000 (Titan) Slot 8/21/23 (Pin Matrix Card (34934A))

    Table 3-10 L2000 (TITAN) Slot 8/21/23 (Pin Matrix Card (34934A)) Contact # Signal Contact # Signal Contact # Signal matrix00x.row1 matrix00x.row33 UUTCOM matrix00x.row2 matrix00x.row34 UUTCOM matrix00x.row3 matrix00x.row35 UUTCOM matrix00x.row4 matrix00x.row36 UUTCOM matrix00x.row5 matrix00x.row37 UUTCOM matrix00x.row6 matrix00x.row38 UUTCOM matrix00x.row7 matrix00x.row39 UUTCOM matrix00x.row8 matrix00x.row40 UUTCOM...

  • Page 44: Table 3-11 L2000 (Titan) Slot 9/22/24 (Pin Matrix Card (34934A))

    Table 3-11 L2000 (TITAN) Slot 9/22/24 (Pin Matrix Card (34934A)) Contact # Signal Contact # Signal Contact # Signal matrix00x.row65 matrix00x.row97 UUTCOM matrix00x.row66 matrix00x.row98 UUTCOM matrix00x.row67 matrix00x.row99 UUTCOM matrix00x.row68 matrix00x.row100 UUTCOM matrix00x.row69 matrix00x.row101 UUTCOM matrix00x.row70 matrix00x.row102 UUTCOM matrix00x.row71 matrix00x.row103 UUTCOM matrix00x.row72 matrix00x.row104 UUTCOM...

  • Page 45: Table 3-12 L2000 (Titan) Slot 12 To 15 (Gp Relay Card (34938A))

    No Connection No Connection No Connection No Connection No Connection No Connection No Connection No Connection No Connection No Connection No Connection No Connection No Connection No Connection TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 3-21...

  • Page 46: Table 3-13 L2000 (Titan) Slot 12 To 15 (Gp Relay Card (34939A))

    3-22 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...

  • Page 47: Table 3-14 L2000 (Titan) Slot 11 To 20 (24-Ch Load Card)

    TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 3-23...

  • Page 48: Table 3-15 L2000 (Titan) Slot 13 To 20 (16-Ch Load Card)

    No Connection loadcard10z.Ch10 loadcard10y.Ch11 No Connection loadcard10z.Ch11 loadcard10y.Ch12 No Connection loadcard10z.Ch12 loadcard10y.Ch13 No Connection loadcard10z.Ch13 loadcard10y.Ch14 No Connection loadcard10z.Ch14 loadcard10y.Ch15 No Connection loadcard10z.Ch15 loadcard10y.Ch16 No Connection loadcard10z.Ch16 3-24 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...

  • Page 49: Table 3-16 L2000 (Titan) Slot 13 To 20 (48-Ch Load Card)

    TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 3-25...

  • Page 50: Table 3-17 L2000 (Titan) Slot 13 To 20 (8-Ch Load Card)

    No Connection loadcard10z.Ch6 No Connection No Connection No Connection loadcard10y.Ch7 No Connection loadcard10z.Ch7 No Connection No Connection No Connection loadcard10y.Ch8 No Connection loadcard10z.Ch8 No Connection No Connection No Connection 3-26 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...

  • Page 51: Table 3-18 L2000 (Titan) Slot 16 & 18(Heavy Duty Load Card & Electronic Load)

    3GHz or 26GHz contact 3GHz or 26GHz contact 3GHz or 26GHz contact 3GHz or 26GHz contact 3GHz or 26GHz contact 3GHz or 26GHz contact 3GHz or 26GHz contact TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 3-27...

  • Page 52: Rack Layout With Express Connect Test System Interface

    Rack Layout with Express Connect Test System Interface Figure 3-4 Typical TS-5020 System Rack with Express Connect Layout Figure 3-4 shows the front and rear view of the system rack layout.

  • Page 53: Rack Layout With L2000 (Titan) Test System Interface

    Figure 3-5 Typical TS-5020 System with L2000 (TITAN) test interface Figure 3-5 shows the front and side view of the system rack layout for TS-5020 Test System with L2000 (TITAN) test interface. TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 3-29...

  • Page 54: System Block Diagrams With Express Connect Test System Interface

    [2] The power supply is wired to the TC pins unless the optional load unit, E6198A, is present. Then the power supply is wired via the E6198A power bus rather than through the TC pins. Last Rev 3-15-06 3-30 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...

  • Page 55: System Block Diagrams With L2000 (Titan) Test System Interface

    L2000 (TITAN) System Slot Optional N330xA L2000 (TITAN) Load Card Slot Electronic Load Figure 3-7 shows the simplified System Block Diagram for TS-5020 Test System with L2000 (TITAN) test interface. TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 3-31...

  • Page 56: The Keysight 34980A Multifunction Switch/Measure Unit

    The 34939A is a high density general purpose switch module that has 64 independent single-pole, single-throw (SPST) relays that can switch 1A and carry 2A. Figure 3-8 Rear View Of 34980A Multifunction Switch / Measure Unit 3-32 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...

  • Page 57: Figure 3-9. Cut-Out View Of Slot 4 With Terminal Card To Create Instument/Pin

    4 when 34933A is used. The instrument connector is to the left, the A-Bus connector in the centre and the ICA/AUX access to the right. TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 3-33...

  • Page 58: Figure 3-10 Multiple 34933A Configured As Instrumentation And Pin Matrix

    System Overview Figure 3-10 Multiple 34933A configured as Instrumentation and Pin Matrix 3-34 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...

  • Page 59: Figure 3-11 Multiple 34934A Configured As Instrumentation And Pin Matrix

    Note that up to four matrix card can be configured to give a maximum measurement points. Four 34933A provides maximum 112 measurement points, where four 34934A is capable of maximum 480 measurement points. TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 3-35...

  • Page 60: Pc Cards

    12 digits in one second and 100 picoseconds, respectively. The 53220A provides GPIB measuring speed of up to 200 measurement per second. For additional information, refer to the Keysight 53220A 350MHz Universal Frequency Counter/Timer User's Guide. 3-36 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...

  • Page 61: Keysight 33220 Function/Arbitrary Waveform Generator

    (no top or bottom air vents) so other instruments can be mounted directly above or below it. Each power module is protected against over-voltage, over- current, and over-temperature. TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 3-37...

  • Page 62: Channel Names

    (SCE). The SCE can be opened from the TestExec SL Tools Menu (click Tools | System Configuration Editor) or from this icon in the desktop The SCE online help contains more information on how to configure the N6700. 3-38 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...

  • Page 63: System Interconnects

    System Interconnects Connector Keying ..4-2 Connectors and Tools ..4-3 Connecting Wiring to Test Connectors TC1- TC8 ..4-3 Crimping Wires to Contacts ..4-4 Inserting Contacts and Assembling the Connectors ..4-5 Connecting To The Test System Interface ..4-6 ESD Protection Measures ..

  • Page 64: System Interconnects For Express Connect Interface

    TC2 mating connector to TC1. Figure 4-1 TC1-TC4 Connector Keying NOTE: Shaded area represents extended portion of keys Figure 4-2 TC1-TC8 Connector Key Configuration NOTE: Shaded area represents extended portion of keys. TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...

  • Page 65: Connectors And Tools

    Use only the Keysight supplied connector kit with its C A U T I O N non-conductive handle screw. Failure to use the Keysight supplied kit may void the warranty. TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...

  • Page 66: Crimping Wires To Contacts

    System Interconnects Crimping Wires to Contacts Figure 4-3 Crimping Wires to Contacts TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...

  • Page 67: Inserting Contacts And Assembling The Connectors

    System Interconnects Inserting Contacts and Assembling the Connectors Figure 4-4 Assembling TC1 to TC4 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...

  • Page 68: Connecting To The Test System Interface

    System Interconnects Connecting To The Test System Interface Figure 4-5 Connecting To The Test System Interface TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...

  • Page 69: Esd Protection Measures

    Figure 4-6 shows how to add the grounding strap. Positions J1 through J6 are safety ground connections on the Test Connector. Figure 4-6 Adding A Grounding Strap To Reduce ESD TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...

  • Page 70: Figure 4-7 Wrist Strap Esd Connector

    Interface for an operator ESD wrist strap connection. The connector is wired to Safety (Earth) ground. Figure 4-7 Wrist Strap ESD Connector GROUND Removing A Contact Figure 4-8 Removing A Test Connector Contact TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...

  • Page 71: Test Connector Signal Definitions

    User access lines may be configured as required by the user. These connections work well for multi-channel instruments or serial access. Connection to these lines is via the "CONFIG" connectors in the back of the ExpressConnect PCA. TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...
  • Page 72 ExpressConnect PCA and is labeled “CONFIG”. Row32A-Row1A map in to UserAccess1-UserAccess32 respectively. These TC connector pins are intended for low current access and should not be used above 500mA. 4-10 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...

  • Page 73: Figure 4-9 Tc1 Pinouts

    UUT Common 1 UUT Common 1 UUT Common 1 UUT Common 1 UUT Common 1 CC Not used Not used Not used Not used Not used Not used TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 4-11...

  • Page 74: Figure 4-10 Tc2 Pinouts

    UUT Common 2 CC Pmatrix* 2 Row 27 Pmatrix* 2 Row 28 Pmatrix* 2 Row 29 Pmatrix* 2 Row 30 Pmatrix* 2 Row 31 Pmatrix* 2 Row 32 CC 4-12 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...

  • Page 75: General Tc Pins Assignment

    [1] Power Bus Sense and I Sense are present only on TC3 and only if the loadbox is present. Otherwise the pins are not used. [2] Spare instrument access pins. TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 4-13...
  • Page 76 CC PMatrix n+1 Row 27 PMatrix n+1 Row 28 PMatrix n+1 Row 29 PMatrix n+1 Row 30 PMatrix n+1 Row 31 PMatrix n+1 Row 32 Note: [3] In TC4, spare InstAccess is used for E6198A Switch Load Unit (SLU) DAC if it is present. 4-14 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...

  • Page 77: Express Connect Pca Connector Definition And Pin Access

    "UserAaccess" areas of TC1 & TC2 and allows "Meritec style" connector user to bring resources to TC connectors as Row 1 starts on THIS end needed F ll P fil E t PCA TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 4-15...

  • Page 78: Figure 4-14 View Of Full Profile Express Connect Pc Assembly

    System Interconnects Figure 4-14 View of Full Profile Express Connect PC Assembly (2 of 4 possible PC Assembly shown) 4-16 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...

  • Page 79: Figure 4-15. Pca Layout For Low Profile Express Connect (For Tc1-Tc4 Use)

    C o n f i g u r a t i o n C o n n e c t o r r o u t e s t o "Meritec style" connector "UserAaccess" areas of TC1 & TC2 and allows Row 1 starts on THIS end user to bring resources to TC connectors as needed TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 4-17...
  • Page 80 System Interconnects Figure 4-16 TS-5020 System Connector (J6 or J60) TC1 and TC2 Assignments TS-5020 System Connector (Syscon) Top View RS-232 TX RS-232 RX RS-232 Common DAC #1 DMM Trig+ DAC Clk DAC Trig Serial1 Serial2 DAC #2 DAC #3...
  • Page 81 DAC Common or Spare Inst. #10 System Ground Notes: [1] Available for user’s configuration. Refer to Figure 4-11 TC pins mapping. [2] Refer to Figure 4-12 for TC pins mapping. TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 4-19...

  • Page 82: Figure 4-18 Ts-5020 Configuration Connector (J7 Or J40)

    System Interconnects Figure 4-18 TS-5020 Configuration Connector (J7 or J40) 4-20 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...

  • Page 83: High-Power Connector

    Do not exceed 60 VDC, 42VAC peak, or 30VAC rms or a maximum WA RNING 15A on any pin of an HP connector. Figure 4-19 Connecting to High Power (HP) Connector TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 4-21...

  • Page 84: Figure 4-20 Recommended System Grounding

    System Ground Power Power Ground Supply Safety Ground Channel Shorted Ground TC1/TC2 Connector Connection between system and Safety Safety Ground is made by Mass (Earth) Ground Interconnect and Instrument 4-22 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...

  • Page 85: System Interconnect For Mac Panel Interface

    Hex die for 3 Ghz coax contact (7865100 & MAC PANEL 452303 www.macpanel.com 7865200) Extraction tool for 3Ghz ((7865100 & 7865200) MAC PANEL 412615 www.macpanel.com and 26 Ghz coax contact (7865200- 05 & 7865200-05) TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 4-23...
  • Page 86 Extraction Tool, Hi-Density Pin 412604 Technical Information Body Aluminum Alloy Spring, Plunger, Tip Spring, Plunger, Tip: Stainless Steel Fits Following Contacts Revceiver 0884027-02 Fits Following Contacts Revceiver 0884027-03 4-24 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...
  • Page 87 System Interconnects TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 4-25...
  • Page 88 System Interconnects Extraction Tool, CASS 412615 Technical Information Body Aluminum Alloy Spring, Plunger, Screw Stainless Steel 4-26 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...
  • Page 89 System Interconnects TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 4-27...
  • Page 90 System Interconnects THIS PAGE IS INTENTIONALLY LEFT BLANK 4-28 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...

  • Page 91: Test System Interface Cables

    Test System Interface Cables This chapter shows the construction and pinouts of the system cables that connect to the Test System Interface. U8970-61702 Dual Banana Metric Cable for GPIB/LXI DMM ..5-3 U8970-61701 Cable BNC Coax to 3x1 (Non-Isolated) ..5-3 U8970-61700 Cable Isolated Instrument BNC ..
  • Page 92 E2240-61626 Cable, System Resources E6198B and PCI DIO 1750 ..5-25 E6218-61619 Cable, System Resources To L2000 (TITAN) ..5-26 E6218-61626 CABLE, Dual 24-CH Load Card To L2000 (TITAN) ..5-27 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...

  • Page 93: U8970-61702 Dual Banana Metric Cable For Gpib/Lxi Dmm

    Figure 5-1 U8970-61702 (Dual Banana Metric Cable) U8970-61701 Cable BNC Coax to 3x1 (Non-Isolated) Figure 5-2 U8970-61701 (Cable BNC Coax to 3x1) U8970-61700 Cable Isolated Instrument BNC Figure 5-3 U8970-61700 (Cable Isolated Instrument BNC) TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...

  • Page 94: Cables For Express Connect Interface

    Figure 5-4 E6170-61623 Twinax DMM To Inst Matrix Cable E6170-61626 DIO And Utility Power Supply To ICA Cable Figure 5-5 E6170-61626 DIO And Utility Power Supply To ICA Cable TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...

  • Page 95: Table 5-1 E6170-61626 Cable Pinout Table

    10mm & trim 1569-20BLK -12VRTN -12VDC; + strip 10mm & trim 1569-20RED c28* (twist together) SpareV Vspare;+ strip 10mm & trim 1569-20RED SpareVRTN Vspare;- strip 10mm & trim 1569-20BLK (c28) TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...

  • Page 96: E6170-61627 Dmm Trig 34980 To Ica

    Test System Interface Cables E6170-61627 DMM Trig 34980 To ICA Figure 5-6 E6170-61627 DMM Trig 34980 To ICA E6170-61628 DAC 34951 To ICA Cable Figure 5-7 E6170-61628 DAC 34951 To ICA Cable TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...

  • Page 97: Table 5-2 E6170-61628 Cable Pinout Table

    Test System Interface Cables Table 5-2 E6170-61628 Cable Pinout Table TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...

  • Page 98: E6170-61629 Gp Relay 34938A And Power Supply To Ica Cable

    Test System Interface Cables E6170-61629 GP Relay 34938A And Power Supply To ICA Cable Figure 5-8 E6170-61629 Cable TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...

  • Page 99: Table 5-3 E6170-61629 Cable Pinout Table

    AMP-321233* 1569-20BLK LoadcardA.22 (AMP-321233) 1569-20BLK LoadcardA.23 (AMP-321233) 1569-20BLK LoadcardA.24 (twist together) PSSense+ PS; Sense+ (strip 10mm & tin) 1569-20RED LoadcardB.9 PSSense- PS; Sense- (strip 10mm & tin) 1569-20BLK LoadcardA.21 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...

  • Page 100: E6170-61620 General Purpose 96-96 Dinc Cable

    E6170-61620 General Purpose 96-96 DINC Cable Figure 5-9 E6170-61620 General Purpose 96-96 DINC Cable E6170-61621 48 Channel Load Card Express Connect Cable Figure 5-10 E6170-61621 48 Channel Load Card Express Connect Cable 5-10 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...

  • Page 101: E6170-61630 Can Pci To Ica Cable

    Test System Interface Cables E6170-61630 CAN PCI To ICA Cable Figure 5-11 E6170-61630 CAN PCI To ICA Cable TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 5-11...

  • Page 102: E6170-61605 Cable For 8-Ch/16-Ch/24-Ch Load Card To Express Connect

    E6170-61605 Cable for 8-CH/16-CH/24-CH Load Card to Express Connect Figure 5-12 E6170-61605 Cable for Load card to Express Connect. This cable can be used for E6175A, N9377A, E6176A, E6177A, U7177A and N9378A. 5-12 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...

  • Page 103: E6230-61603 Cable For 8-Ch Heavy Duty Load Card To Express Connect

    Test System Interface Cables E6230-61603 Cable for 8-CH Heavy Duty Load Card to Express Connect Figure 5-13 Cable for E6178B 8-CH Heavy duty Load card to Express Connect TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 5-13...

  • Page 104: Cables For L2000 (Titan) Interface

    The following section shows the construction and pinouts of the system cables for L2000 (TITAN) interface. E6218-61601 Cable, One Matrix (34933A) to L2000 (TITAN) Figure 5-14 E6218-61601 Cable, One Matrix (34933A) to L2000 (TITAN) 5-14 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...

  • Page 105: E6218-61614 Cable, E6175A To L2000 (Titan)

    Figure 5-15 E6218-61614 CABLE, E6175A TO L2000 (TITAN) E6218-61615 CABLE, E6176A TO L2000 (TITAN) Figure 5-16 E6218-61615 Cable, E6176A to L2000. This cable is used for E6176A and N9377A TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 5-15...

  • Page 106: E6218-61620 Cable, N9379A To L2000 (Titan)

    Test System Interface Cables E6218-61620 CABLE, N9379A TO L2000 (TITAN) Figure 5-17 E6218-61620 CABLE, N9379A TO L2000 (TITAN) 5-16 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...

  • Page 107: E6218-61621 Cable, 34951-Dac To L2000 (Titan)

    E6218-61621 CABLE, 34951-DAC TO L2000 (TITAN) Figure 5-18 E6218-61621 CABLE, 34951-DAC TO L2000 (TITAN) E6218-61622 CABLE, 34980-DMM (TRIG) TO L2000 (TITAN) Figure 5-19 E6218-61622 CABLE, 34980-DMM (TRIG) TO L2000 (TITAN) TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 5-17...

  • Page 108: E6218-61624 Cable, E6178B To L2000 (Titan)

    Test System Interface Cables E6218-61624 CABLE, E6178B TO L2000 (TITAN) Figure 5-20 E6218-61624 CABLE, E6178B TO L2000 (TITAN) 5-18 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...

  • Page 109: E6218-61625 Cable, One U7177A To L2000 (Titan)

    Test System Interface Cables E6218-61625 CABLE, ONE U7177A TO L2000 (TITAN) Figure 5-21 E6218-61625 Cable, One U7177A to L2000. This cable is used for E6177A, U7177A and N9378A. TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 5-19...

  • Page 110: E6218-61627 Cable, Dio To L2000 (Titan)

    E6218-61627 CABLE, DIO TO L2000 (TITAN) Figure 5-22 E6218-61627 CABLE, DIO TO L2000 (TITAN) E6218-61628 CABLE, PS TO L2000 (TITAN) (MED CURRENT) Figure 5-23 E6218-61628 CABLE, PS TO L2000 (TITAN) (MED CURRENT) 5-20 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...

  • Page 111: E6218-61629 Cable, 34938 To L2000 (Titan)

    E6218-61629 CABLE, 34938 TO L2000 (TITAN) Figure 5-24 E6218-61629 CABLE, 34938 TO L2000 (TITAN) E6218-61630 CABLE, CAN TO L2000 (TITAN) Figure 5-25 E6218-61630 CABLE, CAN TO L2000 (TITAN) TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 5-21...

  • Page 112: E2240-61621 Cable, 34934A To Ica (Titan)

    Test System Interface Cables E2240-61621 Cable, 34934A to ICA (TITAN) Figure 5-26 E2240-61621 Cable, 34934A to ICA (TITAN). One cable requires two TITAN receiver block. 5-22 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...

  • Page 113: E2240-61622 Cable, 34939A To Ica (Titan)

    Test System Interface Cables E2240-61622 Cable, 34939A to ICA (TITAN) Figure 5-27 E2240-61622 Cable, 34934A to ICA (TITAN) TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 5-23...

  • Page 114: E2240-61623 Cable, Electronic Load To Ica (Titan)

    Test System Interface Cables E2240-61623 Cable, Electronic Load to ICA (TITAN) Figure 5-28 E2240-61623 Cable, Electronic Load to ICA (TITAN). This cable has an in-line 50A fuse. 5-24 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...

  • Page 115: E2240-61626 Cable, System Resources E6198B And Pci Dio 1750

    E2240-61626 Cable, System Resources E6198B and PCI DIO 1750 Figure 5-29 E2240-61626 Cable, System Resources E6198B and PCI DIO 1750. This cable combines the system resources cable for E6198B with the cable for PCI DIO 1750. TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 5-25...

  • Page 116: E6218-61619 Cable, System Resources To L2000 (Titan)

    E6218-61619 Cable, System Resources To L2000 (TITAN) Figure 5-30 E6218-61619 Cable, System Resources to L2000 (TITAN). This cable combines the system resources cable for E6218A with the cable for PCI DIO 1750. 5-26 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...

  • Page 117: E6218-61626 Cable, Dual 24-Ch Load Card To L2000 (Titan)

    E6218-61626 CABLE, Dual 24-CH Load Card To L2000 (TITAN) Figure 5-31 E6218-61626 Cable, Dual 24-CH Load Card to L2000 (TITAN). This cable combines 2 24-CH load card cable to a single receiver block. TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference 5-27...
  • Page 118 Test System Interface Cables THIS PAGE IS INTENTIONALLY LEFT BLANK 5-28 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...

  • Page 119: Replaceable And Spare Parts

    Refer to “TS-5400 System Integrators Manual” for additinal space parts information. Keysight E2230A Replaceable Parts ..6-2 Keysight E2240A Recommended Spare Parts for Express Connect ..6-4 Keysight E2240A Recommended Spare Parts for L2000 (TITAN) ..6-5...

  • Page 120: Keysight E2230A Replaceable Parts

    32 CHANNEL DIO CARD W2500VDC ISOLATION (PCI IO CARD) 1150-7983 CAN PCI-INTERFACE CARD 2 CHANNEL Table 6-4 Fixed Power Supplies Part Number Description 0950-4519 12V/2A Fixed DC Power Supply 0950-4520 24V/1.5A Fixed DC Power Supply TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...
  • Page 121 Replaceable And Spare Parts Table 6-5 Express Connect PC Board Part Number Description E2228-66501 Low Profile Express Connect PC Board Assembly E6170-66505 Full Profile Express Connect PC Board Assembly TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...

  • Page 122: Keysight E2240A Recommended Spare Parts For Express Connect

    E6170-61629 CABLE, GP Rly 34938A & Pwr Supply to ICA E6170-61630 CABLE, CAN PCI to ICA E6170-66518 PCA - Pin Matrix With Instrumentation Access E6170-66519 PCA - Pin Matrix TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...

  • Page 123: Keysight E2240A Recommended Spare Parts For L2000 (Titan)

    PCA - TERMINATION: PIN MATRIX /W INST (34933) E6170-66519 PCA - TERMINATION: PIN MATRIX (34933) E2240-66602 PCA - TERMINATION: PIN MATRIX /W INST (34934) E2240-66603 PCA - TERMINATION: PIN MATRIX (34934) TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...
  • Page 124 Replaceable And Spare Parts THIS PAGE IS INTENTIONALLY LEFT BLANK TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference...
  • Page 125 This information is subject to change without notice. © Keysight Technologies 2006 - 2015 Edition 4, March 2015 *E2240-90001* E2240-90001 www.keysight.com...

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