Sauer Danfoss PVG 100 Technical Information

Sauer Danfoss PVG 100 Technical Information

Proportional valve
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PVG 100
Proportional Valve
Technical
Information

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Summary of Contents for Sauer Danfoss PVG 100

  • Page 1 PVG 100 Proportional Valve Technical Information...
  • Page 2: Table Of Contents

    PVB – basic module ..........................4 Actuation modules ........................... 4 Function PVG 100 PVG 100 valve group with open center PVP ..................5 PVG 100 valve group with closed center PVP ..................5 PVG 100 sectional drawing ......................... 6 technicaL data PVG 100 Valve group .............................
  • Page 3 PVLA, suction valve ............................22 diMensions Valve dimension, PVG 100, open center PVP ..................23 Valve dimension, PVG100 / 32, closed center ..................24 Valve dimension, PVG 100, closed center PVP with integrated priority valve ......25 General dimensions.............................26 hydrauLic systeMs Hydraulic systems ............................27 other oPeratinG Oil ..................................28...
  • Page 4: General

    From a simple load sensing directional valve to an advanced electro hydraulic controlled load independent proportional valve. The PVG 100 modular system makes it possible to build up a valve group to fulfill customer requirements. The compact external dimensions of the valve remains unchanged whatever combination is specified.
  • Page 5: Function Pvg 100 Pvg 100 Valve Group With Open Center Pvp

    PVG 100 Proportional Valve Technical Information Function PVG 100 PVG 100 VaLVe GrouP When the pump is started and the main spools in the individual basic modules are in the with oPen center PVPF neutral position, oil flows from the pump, through connection P, across the pressure matching spool to tank.
  • Page 6: Pvg 100 Sectional Drawing

    PVG 100 Proportional Valve Technical Information Function PVG 100 PVG 100 sectionaL drawinG PVP with inteGrated Priority VaLVe Logic cartridge for POC LS relief valve Pressure compensator LS connection 10. Shock and suction valve, PVLP Priority spool for CF 11. Main spool, PVBS LS connection for steering unit 12.
  • Page 7: Pvg 100 Valve Group

    Technical Information Technical data PVG 100 The technical data for PVG 100 are typical measured results. For the hydraulic system a VaLVe GrouP mineral based hydraulic oil with a viscosity of 21 mm /s [102 SUS] and a temperature of 50°C [122°F] was used.
  • Page 8: Pvm, Mechanical Actuation

    PVG 100 Proportional Valve Technical Information Technical data Regulation range, control lever PVM, Proportional range ±19.5° stander spool MechanicaL actuation Proportional range ±15.3° Regulation range, float Float position 22.3° Neutral position Max. spool travel PVM + PVMD 22 ± 3 N•m 28 ±...
  • Page 9: Pve, Oil Consumption And Hysteresis

    PVG 100 Proportional Valve Technical Information Technical data PVe, oiL consuMPtion and hysteresis PVeo PVea PVeh PVes Voltage Function on/oFF Prop. Prop. Prop. fine high super 0 l/min 0 l/min 0 l/min 0 l/min Without voltage Pilot oil flow per PVE...
  • Page 10: Modules And Code Numbers

    PVG 100 Proportional Valve Technical Information Modules and code numbers PVP 100 inLet ModuLes symbol description PVPF Port size code number 12 bar spring* 161B5110 Open center pump side module for pumps 20 bar with fixed displacement spring* 161B5112 Max. pump flow 250 l/min [66 US gal/min]...
  • Page 11: Pvb 100 Basic Modules

    PVG 100 Proportional Valve Technical Information Modules and code numbers PVP 100 accessories For PuMP side ModuLes symbol description code number Dummy spool 155G5041* 12 V 155G5052* PVPE electrically actuated unloading valve. Normally open solenoid valve 155G5054* 24 V 800572719 12 V PVPP electrically actuated pilot shut off.
  • Page 12: Pvb 32 Basic Modules With T0

    PVG 100 Proportional Valve Technical Information Modules and code numbers PVb  basic ModuLe with t0 code number 157b..no facility for Facility for symbol description PVb shock valve for shock valve Without load drop check valve and pressure compensator.
  • Page 13: Pvbz 32 Basic Modules With T0

    PVG 100 Proportional Valve Technical Information Modules and code numbers PVbZ  basic ModuLe without thermal with thermal symbol description PVbZ relief valve 157b... relief valve 157b... Without compensator and load drop check valve With pilot operated check valves 6051...
  • Page 14: Code Number For Use On Pvg 100

    PVG 100 Proportional Valve Technical Information Modules and code numbers code nuMbers For use code number on PVG 100 Mechanical actuation w. stopscrews w/o stop screws 157b..PVM, 22.5° 157B3171 157B3191 Standard, spring centered 37.5° 157B3172 157B3192 Individual oil flow adjustment to ports A an B Without actuation lever and base.
  • Page 15: Pve For Pvg 100

    PVG 100 Proportional Valve Technical Information Modules and code numbers code nuMbers For use PVE for PVG 100 on PVG 100 PVeo, on/oFF actuation hirschmann deutsch 157b..code no. 157b..1 V  V 1 V  V 1 V...
  • Page 16: Pvla, Suction Valve (Fitted In Pvb)

    PVG 100 Proportional Valve Technical Information Modules and code numbers PVLa, suction VaLVe (Fitted in PVb) symbol description code number Suction valve for port A and/or B 157B2001 Cap for connecting the nonactive port to tank, 157B2002 when using a single acting spool...
  • Page 17: Pvlp, Shock And Suction Valve (Fitted In Pvb)

    PVG 100 Proportional Valve Technical Information Modules and code numbers PVLP, shock and suction VaLVe (Fitted in PVb) setting code symbol description [psi] number 157B2032 157B2050 157B2063 1160 157B2080 1450 157B2100 1813 157B2125 2031 157B2140 2175 157B2150 2320 157B2160 Shock and suction...
  • Page 18: Pvt 100 Tank Module

     PVb Tie bolts and seals 8001 8002 8003 8004 8005 8006 8007 8008 asseMbLy kit PVG 100 / PVti interFace ModuLe code number 11b…. description 1 PVb  PVb  PVb  PVb 5 PVb  PVb 7 PVb...
  • Page 19: Technical Characteristics

    PVG 100 Proportional Valve Technical Information Technical characteristics GeneraL The characteristics in this catalog are typical measured results. During measuring a mineral based hydraulic oil with a viscosity of 21 mm /s [102 SUS] at a temperature of 50°C [122°F] was used.
  • Page 20: Pvb, Basic Module

    PVG 100 Proportional Valve Technical Information Technical characteristics PVb, PVb with pressure compensation, closed center PVP basic ModuLe oil flow as a function of spool travel for spools a to F Set pressure difference between pump pressure and LS signal = 15 bar bar [218 psi] measured at the P-port of the valve.
  • Page 21 PVG 100 Proportional Valve Technical Information Technical characteristics PVb, oil flow at Ls pressure limiting, basic ModuLe pressure compensated PVb for spools a, c and e (continued) oil flow at Ls pressure limiting, pressure compensated PVb for spools b, d and F...
  • Page 22: Pvlp, Shock And Suction Valve

    PVG 100 Proportional Valve Technical Information Technical characteristics PVLP, PVLP, shock valve shock and suction VaLVe PVLP is set at an oil flow of 10 l/min [2.6 US gal/min]. The shock valve PVLP is designed to absorb shock effects. Consequently, it should not be used as a pressure relief valve.
  • Page 23: Valve Dimension, Pvg 100, Open Center Pvp

    PVG 100 Proportional Valve Technical Information Dimensions VaLVe diMension, PVG 100, oPen center PVPF G: PVPE unloading valve Pp accumulator connection : G in - 18 UNF] LS connection : G in - 18 UNF] F : Tank port connection; G 1...
  • Page 24: Valve Dimension, Pvg100 / 32, Closed Center

    PVG 100 Proportional Valve Technical Information Dimensions VaLVe diMension PVG 100/, cLosed center PVPV LS connection : G in - 18 UNF] P gage connection : G in - 18 UNF] T0 port connection : G in - 18 UNF]...
  • Page 25: Valve Dimension, Pvg 100, Closed Center Pvp With Integrated Priority Valve

    PVG 100 Proportional Valve Technical Information Dimensions VaLVe diMension PVG 100, cLosed center PVP with inteGrated Priority VaLVe CF connection : G in - 16 UNF] LS connection : G in - 18 UNF] P gage connection : G in - 24 UNF]...
  • Page 26: General Dimensions

    PVG 100 Proportional Valve Technical Information Dimensions GeneraL diMensions 50L070 • Rev. BB • Jun 2007...
  • Page 27: Hydraulic Systems

    PVG 100 Proportional Valve Technical Information Hydraulic systems eLectricaLLy actuated PVG 100 VariabLe disPLaceMent PuMP PVb 100 with inteGrated PiLot oPerated check VaLVes eLectricaLLy actuated PVG 100/ Fixed disPLaceMent PuMP PVb 100/ with inteGrated PiLot oPerated check VaLVes 50L070 • Rev. BB • Jun 2007...
  • Page 28: Other Operating Conditions

    • Water-oil emulsions (HFB fluids) • Oil-water emulsions (HFAE fluids) biodegradable oils PVG 100 valves can be used in systems with rapeseed oil. The use of rapeseed oil is conditioned by - complying with the demands on viscosity, water content, temperature and filtering etc.
  • Page 29: Filtration

    Pressure filters must be fitted to suit max. pump oil flow. internal filters The filters built into PVG 100 are not intended to filter the system but to protect important components against large particles. Such particles can appear in the system as a result of pump damage, hose fracture, use of quick-couplings, filter damage, starting up, contamination, etc.
  • Page 30: Modules And Code Numbers

    PVG 100 Proportional Valve Technical Information Modules and code numbers standard sPooLs (eLectricaL and MechanicaL actuation) code number 11b..Pressure compensated flow l/min [us gal/min] symbol [10,] [17,] [,] [,] [.] [7,] 7022 7023 7024 7025 7026 7027 4-way, 3-position...
  • Page 31: Spools For Friction Detent Pvmr

    PVG 100 Proportional Valve Technical Information Modules and code numbers sPooLs For Friction detent PVMr code number 11b..Pressure compensated flow l/min [us gal/min] symbol [10,] [17,] [,] [,] [.] [7,] 9732 9733 9734 9735 9736 9737 4-way, 3-position Throttled, open neutral position PVMR friction detent is designed for motor spools only.
  • Page 32: Module Selection Chart

    2520 PVT, with LX connection, T-port 6.3 kg [13.89] 2505 2525 and PVLP facility T- connection G 1 Assembly kit PVG 100 / PVSI / PVPT code number 11b…. description 1 PVb  PVb  PVb  PVb 5 PVb...
  • Page 33 PVG 100 Proportional Valve Technical Information Module selection chart PVP 100, pump side module closed center, PVPV open center, PVPF with pilot supply with pilot supply for PVe for PVe for PVe. for PVe for PVe code no. 11b… and facility for...
  • Page 34: Order Specification

    Order specification order sPeciFication An order form for Saue-Danfoss PVG 100 hydraulic valve is shown on the next page. The form can be obtained from the Sauer-Danfoss Sales Organization. Both the module selection chart on the previous pages and the order form are divided into fields 0, 1-10, 11, 12, 13, a, b, and c.
  • Page 35: Specification Sheet

    PVG 100 Proportional Valve Technical Information Specification sheet Subsidiary/Dealer PVG No. Customer Customer No. Application Revision No. Function A-Port B-Port 161B __________ __________ __________ a 157B 157B __________ __________ b 157B 157B a 157B 157B __________ __________ b 157B 157B...
  • Page 36 PVG 100 Proportional Valve Technical Information Specification sheet Subsidiary/Dealer PVG No. Customer Customer No. Application Revision No. Function A-Port B-Port 161B __________ __________ __________ a 157B 157B __________ __________ b 157B 157B a 157B 157B __________ __________ b 157B 157B...
  • Page 37 PVG 100 Proportional Valve Technical Information Notes 50L070 • Rev. BB • Jun 2007...
  • Page 38 PVG 100 Proportional Valve Technical Information Notes 50L070 • Rev. BB • Jun 2007...
  • Page 39 PVG 100 Proportional Valve Technical Information Notes 50L070 • Rev. BB • Jun 2007...
  • Page 40 our Products sauer-danfoss Mobile Power and control systems – Market Leaders worldwide Hydrostatic transmissions Sauer-Danfoss is a comprehensive supplier providing complete Hydraulic power steering systems to the global mobile market. Electric power steering Sauer-Danfoss serves markets such as agriculture, construction, road Electrohydraulic power steering building, material handling, municipal, forestry, turf care, and many Closed and open circuit axial piston...

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