Temperature Log 18.1 Declaration of Conformity Memory Manager 19.1 Safety Global Settings 20.1 Care Display Unit MEAX DU 01 21.1 Home Menu Sensors MEAX LM/LR 201 22.1 Straightness and Level Sensors MEAX SM/SR 201 23.1 Spindle Direction Angular Prism MEAX SQ 201 24.1...
MEAX WELCOME TO OUR WORLD As ever-increasing demands are being placed Since the very beginning in 1984, ACOEM AB on machine tools, we have arrived at the has helped industries throughout the world to conclusion that an optimally functional achieve more profitable and sustainable machine forms the basis for better business.
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The software may not be removed from the ACOEM AB or its suppliers shall, to the hardware. maximum extent permitted by applicable law, not be liable to any indirect, special,...
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ACOEM AB (formerly known as Elos Fixturlaser AB) is since mid-2014 a fully owned subsidiary of ACOEM Group, headquartered in Lyon, France. Other brands within ACOEM Group are 01dB, ONEPROD, METRAVIB and FIXTURLASER. For more information please visit www.acoemgroup.com...
Brand name or trade mark within the EEA, have been applied: MEAX Standard/Test report/Technical Type designation(s)/Model no(s) construction file/Normative document 1-1013 MEAX DU 01 EN 61000-6-3:2007. 1-0984 MEAX LM 201 EN 61000-6-2:2005, EN 61000-4-2, -3, -4, -5, 1-0985 MEAX LR 201 -6, -11.
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ISO9001:2008 Ref. No/ Issued by: DNV As manufacturer, we declare under our sole Certification AB Certification No. 2009-SKM- responsibility that the equipment follows the AQ-2704/2009-SKM-AE-1419. provisions of the Directives stated above. The laser is classified in accordance with the Date and place of issue International Standard IEC-60825-1:2014, Mölndal 2015-12-01 USA FDA Standard 21 CFR, Ch 1, Part...
Take Do not disassemble, modify or use the all appropriate measures to equipment in other ways than explained in the prevent unintentional start-up of operating instructions. ACOEM AB will not machines. accept any liability for such use.
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LASER PRECAUTIONS MEAX Instruments uses laser diodes with a power output of < 1.0 mW. The laser classification is Class 2. Class 2 is considered safe for its intended use with only minor precautions required. These are: • Never stare directly into the laser transmitter.
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Your system complies with the requirements • IEC-60825-1:2015 • British Standard BS EN 60825-1 • DIN EN 60825-1 USA FDA Standard 21 CFR, Ch 1, Part 1040.10 and 1040.11...
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POWER SUPPLY When used in typical conditions the battery will sustain good capacity for approximately 2- The MEAX equipment is powered by high- 3 years before needing replacement. Contact capacity rechargeable Li-Ion packs mounted your sales representative for battery in the display unit and the sensors. replacement.
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WARNING! Handle any batteries with care. Batteries pose a burn hazard if handled improperly. Do not BATTERY REPLACEMENT disassemble and keep away from heat SHALL ONLY BE sources. Handle damaged or leaking batteries PERFORMED BY with extreme care. Please keep in mind that AUTHORIZED MEAX batteries can harm the environment.
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WIRELESS TRANSCEIVER The MEAX system is fitted with Bluetooth wireless transceivers. Make sure that there are no restrictions on the use of radio transceivers at the site of operation before using the wireless transceivers. WARNING! Before using the wireless transceivers make sure that there are no restrictions on the use of radio transceivers at the site.
CARE PACKING THE CASE Make sure to use the supplied case when transporting the system. Calibration certificates are placed behind the lid foam.
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CLEANING For the best possible function, the laser diode apertures, detector surfaces and connector The system should be cleaned with a cotton terminals should be kept free from grease or cloth or a cotton bud moistened with a mild dirt. The display unit should be kept clean and soap solution, except for the detector and the screen surface protected from scratches.
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Do not use paper tissue, which can scratch the detector surface. Do not use acetone.
HOME MENU The MEAX systems are available with different programs for specific purposes. The programs included depend upon which program packages you have selected. Press the ON button to start the system. In the Home Menu, you can select the program that you want to use.
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APPLICATION PROGRAMS Vertical Coaxiality Straightness and Level Spindle Parallelism Spindle Direction Vertical Spindle Parallelism Coaxiality Sensor Display Level Squareness Sensor Display Position Vertical Spindle Direction...
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SYSTEM FUNCTIONS Sensor Display Pen Global Settings Battery Status Max Min Pen Decrease Backlight Temperature Log Increase Backlight MEMORY MANAGER Bluetooth Indicator Memory Manager On/Off...
beam from the SR unit as reference which is STRAIGHTNESS AND LEVEL placed parallel to the axis of motion. The 2- axis SM sensor is mounted on the tool INTRODUCTION holder/carriage and measures the movement in two directions when the carriage is moved along the machine guideway.
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MEASUREMENT METHOD The pitch/roll measurement is performed by using the MEAX LM and LR sensors which The straightness measurement is performed measures the angular difference towards by placing a laser beam along the axis of gravity in two directions (α and β). motion.
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STARTING THE PROGRAM Start the Straightness and Level program by touching its icon in the Home Menu. Turn on the laser on the SR sensor.
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CONFIGURATION Measure machine bed slant. Machine bed slant Confirm existent machine bed When entering Straightness and Level, the slant. machine bed slant screen is displayed. Home. The machine bed slant is measured with the SM sensor. If you have an existent machine bed slant you just need to confirm it.
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The machine bed slant can also be entered manually. Enter machine bed slant manually. Machine bed slants between -2° and 90° are accepted. When measuring machine bed slant with the SM sensor, the angle value is displayed live. Place the SM sensor at the machine bed slant.
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Measurement points Enter positions Touch and release one of the position boxes above the measurement points to enter a position. Rules for entering positions If position is entered at point 1 first and then at another point, positions in between will be filled with equal distances between them.
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The last point can be removed by changing its position value to blank. Enter distances Touch and release one of the distance boxes below the measurement points to enter a distance. Rules for entering distances The selected measurement area is marked in If position is entered at point 1 first and then blue.
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Tolerance Open window for tolerance settings. Note Open notes. Confirm configuration Confirm configuration and continue to summary screen. Save configuration The configuration can be saved separately, to be opened up later. Save configuration.
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MEASUREMENT Measurement points are registered in the measurement point screen. Summary screen Touch and release a point to open the measurement point screen. The touched point is marked in blue. If you want to change configuration, it is possible to return to the configuration. Touch the configuration icon to return to the configuration.
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Measurement point screen The measurement point screen shows b- and Place the carriage with the SM and LM a-values and rotational angle from the sensors at the point to be measured. position sensor and alpha- and beta-values from the level sensor. Make sure that the laser beam hits the target A flashing circle around the and that the SM sensor is close to 0°.
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The color of the values indicates the status of the b, a, alpha and beta values in relation to the selected tolerances. Within tolerance (black). Out of tolerance (orange). When a measurement point is registered, fixed values are shown. A filled circle around the measurement point number indicates that the point is measured and that values are...
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Note Re-measure a point A note with up to 20 characters can be Touch the re-measure icon. entered at each point. Touch the note icon for entering a note. Delete a point Touch the delete icon. Neighbor points It is possible to continue to a neighbor point direct in the measurement point screen, Return to summary screen without returning to the summary screen in...
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Move the carriage with the SM and LM sensors to another measurement point and repeat the measurement procedure. 6.13...
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REFERENCES Contrary to the selection of reference points, best fit is a function that can be enabled or There are different ways to select references. disabled. The function calculates a reference line that minimizes the deviation from Manually selected reference points measured points.
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MEASUREMENT RESULT Summary screen The summary screen shows all the measurement points, Straightness on one page and Level on another. The diagram scale is automatically adjusted according to the biggest value. Show Straightness page. Summary screen – Straightness The b and a axes can be named with up to 3 Show Level page.
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The symbols indicate status of the measurement point. Values within tolerance. Values out of tolerance. Unmeasured point. Reference point. Summary screen – Level The alpha and beta axes can be named with up to 3 characters. When a reference sensor LR is used, level values can either be presented as M-R values Name alpha and beta (relative to the R sensor) or as M values (not...
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Measurement values for each point can be Straightness summary seen in the measurement point screen or in screen out of the list screen. tolerance. Touch and release a point to open the measurement point screen. Touch the list icon to go to the Level summary list.
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List screen There is also a tolerance indication at the measurement point number. If all values at a point are in tolerance the point number is black. If any value at a point is out of tolerance the point number is orange. The list can be scrolled up and down.
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LEVEL REFERENCE SENSOR (LR) Level summary screen showing The Straightness and Level program can be M-values. used with or without a level reference sensor (LR). When LR is used, level values can either be presented as M-R values (relative to the R Level summary sensor) or as M values (not relative to the R screen showing...
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SENSOR DISPLAY Sensor Display is accessible directly from the summary screen, Sensor Display Machine Tool from the Straightness page and Sensor Display Level from the Level page. Start Sensor Display. 6.20...
MEASUREMENT METHOD SPINDLE DIRECTION INTRODUCTION The Spindle Direction program is used to determine the direction of the rotational axis of a spindle or any other rotating object, in relation to a guideway motion in a machine tool. The guideway is used as a reference line.
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STARTING THE PROGRAM The MEAX SM sensor is mounted on the carriage (or any other part) that moves along the guideway. The MEAX SM sensor is Start the Spindle Direction program by touching its icon adjusted in a position that the laser hits the in the Home Menu.
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CONFIGURATION Measure machine bed slant. Machine bed slant Confirm existent machine bed When entering Spindle Direction, the machine slant. bed slant screen is displayed. Settings. Home. The machine bed slant is measured with the SM sensor. If you have an existent machine bed slant you just need to confirm it.
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The machine bed slant can also be entered manually. Enter machine bed slant manually. Machine bed slants between -2° and 90° are accepted. When measuring machine bed slant with the SM sensor, the angle value is displayed live. Place the SM sensor at the machine bed slant.
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Direction of work holding spindle When entering the program, the latest used direction is shown. If this corresponds to your machine, just continue to positions and distances. Go to positions and distances. The procedures in the manual are described for machines with the work holding spindle to the left.
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Positions and distance Enter positions at the measurement points Confirm positions and distance. and/or distance between the measurement points.
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MEASUREMENT The screen displays the main spindle with the SR sensor to the left and the tool holder with the SM sensor to the right. The rotational angles for each sensor are displayed at the top. These angles are relative to the machine bed slant.
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Rotate the SR sensor to the second measurement position at 180°. Touch the measurement icon. This registers the second measurement position at the first measurement point.
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Move the tool holder with the SM sensor to Rotate the SR sensor back to the the second measurement point. measurement position at 0°. Let the SM sensor stay at 0° and let the SR Touch the measurement icon. sensor stay at the position 180°. This registers the second measurement position at the Touch the measurement icon.
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During the measurement, it is possible to re- measure the latest position. Touch the re-measure icon to re-measure the latest position. 7.10...
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RESULT Perpendicular direction in tolerance. Perpendicular direction out of tolerance. Parallel direction in tolerance. Parallel direction out of tolerance. The axes can be custom named (up to 3 characters) by touching them. The measurement result screen displays angle values in two directions, perpendicular Name perpendicular axis.
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Save the measurement result. Go to adjustment. 7.12...
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ADJUSTMENT Both the sensors must remain inside 0.1° during the adjustment. If not, a warning appears. Orange for a sensor that is out of 0.1° and blue for a sensor that is still inside 0.1°. To confirm the result, re-do the measurement. Re-measure.
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SETTINGS Machine Bed Slant Open window for machine bed slant settings. Positions & Distance Open window for position and distance settings. Tolerance The settings menu includes settings for Open window for tolerance Spindle Direction. settings. For most of the settings, the current selection is shown beside the icon.
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Notes Open notes. Sensor Display Open Sensor Display Machine Tool. Global Settings Open Global Settings. Return Return to the program. 7.15...
MEASUREMENT METOD COAXIALITY INTRODUCTION The Coaxiality program is used to determine the direction of the rotational axis of a secondary spindle or a tool holder, in relation to a main spindle in a machine tool. The axis of rotation in the main spindle is used as a reference and the axis of rotation of the other object is measured in relation to that.
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are entered into the system. By rotating both STARTING THE PROGRAM spindles and recording the radial displacements in 4 rotational angles, the Start the Coaxiality program by touching its icon in the angular and offset error can be calculated. Home Menu.
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CONFIGURATION Measure machine bed slant. Machine bed slant Confirm existent machine bed When entering Coaxiality, the machine bed slant. slant screen is displayed. Settings. Home. The machine bed slant is measured with the SM sensor. If you have an existent machine bed slant you just need to confirm it.
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The machine bed slant can also be entered manually. Enter machine bed slant manually. Machine bed slants between -2° and 90° are accepted. When measuring machine bed slant with the SM sensor, the angle value is displayed live. Place the SM sensor at the machine bed slant.
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Direction of work holding spindle When entering the program, the latest used direction is shown. If this corresponds to your machine, just continue to distances. Go to distances. The procedures in the manual are described for machines with the work holding spindle to the left.
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Distances Measure and enter distance from the sensor SM to the turret front. Measure and enter distance between the sensors SR and SM. This gives the offset position.
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MEASUREMENT The screen displays the main spindle with the SR sensor to the left and the tool holder with the SM sensor to the right. The rotational angles for each sensor are displayed at the top. These angles are relative to the machine bed slant.
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Rotate the sensors to the second measurement position, at the rotational angle 90°. Touch the measurement icon. This registers the second measurement position.
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Rotate the sensors to the third measurement Rotate the sensors to the fourth measurement position, at the rotational angle 180°. position, at the rotational angle 270°. Touch the measurement icon. Touch the measurement icon. This registers the third This registers the fourth measurement position.
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During the measurement, it is possible to re- measure the latest position. Touch the re-measure icon to re-measure the latest position. 8.10...
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RESULT Perpendicular direction in tolerance. Perpendicular direction out of tolerance. Parallel direction in tolerance. Parallel direction out of tolerance. Angle in tolerance. The measurement result screen displays Angle out of tolerance. angle and offset values in two directions, perpendicular to the machine bed slant and Offset in tolerance.
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The axes can be custom named (up to 3 characters) by touching them. Name perpendicular axis. Name parallel axis. Save the measurement result. Go to adjustment. 8.12...
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ADJUSTMENT Both the sensors must remain inside 0.1° during the adjustment. If not, a warning appears. Orange for a sensor that is out of 0.1° and blue for a sensor that is still inside 0.1°. To confirm the result, re-do the measurement. Re-measure.
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SETTINGS Machine Bed Slant Open window for machine bed slant settings. Distances Open window for position and distance settings. Tolerance Open window for tolerance The settings menu includes settings for settings. Coaxiality. For most of the settings, the current selection is shown beside the icon.
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Notes Open notes. Sensor Display Open Sensor Display Machine Tool. Global Settings Open Global Settings. Return Return to the program. 8.15...
Together with an angular prism the laser SQUARENESS beam can be used as an “optical square”, working as a reference during the entire INTRODUCTION measurement. The squareness error is determined by measuring the deviation between the two axes of motion to the “optical square” at two positions at each axis.
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MEASUREMENT METHOD error between the reference axis and the measured axis (squareness error of X-axis to A laser transmitter (SR) is mounted in the the Z-axis in the picture above). machine at a position where its laser beam will be parallel to the machine axis that is chosen to be the reference (the Z axis in the picture above).
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STARTING THE PROGRAM Start the Squareness program by touching its icon in the Home Menu.
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CONFIGURATION Measure machine bed slant. Machine bed slant Confirm existent machine bed When entering Squareness, the machine bed slant. slant screen is displayed. Home. The machine bed slant is measured with the SM sensor. If you have an existent machine bed slant you just need to confirm it.
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The machine bed slant can also be entered manually. Enter machine bed slant manually. Machine bed slants between -2° and 90° are accepted. When measuring machine bed slant with the SM sensor, the angle value is displayed live. Place the SM sensor at the machine bed slant.
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Positions and distances Enter positions Touch one of the position boxes to enter a position. Enter distances Touch one of the distance boxes to enter a distance. Name axes The axes can be named with up to 3 characters. Name axes by touching their Select machine orientation boxes.
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Confirm configuration Confirm configuration and continue to summary screen.
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LASER ADJUSTMENT To achieve full accuracy from the squareness measurement it is necessary to align the laser. It need to be parallel to the motion in the first measured line. The system will guide you through the adjustment of the laser.
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Place the fixture with the SM sensor at the second measurement point. Ensure that you have the machine on the correct coordinate. Measure and enter the distance from the Check that the rotational angle for the R center of the R sensor to the back of the M sensor is close to zero.
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Move the machine (the fixture with the SM The parallelism error is now shown and can sensor) to the first measurement point. be adjusted by rotating the RM. The blue arrow will guide you. Confirm that the machine is moved to the correct position. The value should be within 0.020 /100.
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MEASUREMENT The screen displays the four measurement points, two on each axis. The rotational angle from the SR sensor is displayed to the left. Values from the SM sensor are displayed to the right. The rotational angles are relative to the machine bed slant.
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Place the fixture with the SM sensor at the The main value a and the b value are shown first measurement point. from the SM sensor. Touch the measurement icon. This registers the first measurement point. 9.12...
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Move the fixture with the SM sensor to the second measurement point. Touch the measurement icon. When using the MEAX bracket 90°, the This registers the second second measurement point is in center of the measurement point. machine (X0). 9.13...
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Axis 3-4 Disengage the Angular Prism The SR sensor must still be at 0°. The main value a, the b value and the rotational angle are shown from the SM sensor. Rotate the SM sensor to 0°. Place the SM sensor in the tool holder at the third measurement point.
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Move the tool holder with the SM sensor to the fourth measurement point. Touch the measurement icon. This registers the fourth measurement point. 9.15...
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RESULT Save the measurement result. Re-measure. Squareness measurement in tolerance. The measurement result screen displays the deviation from squareness. The diagram and the color of the values show if the values are inside the selected tolerance or not. The direction of the deviation is also shown.
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SETTINGS Machine Bed Slant Open window for machine bed slant settings. Tolerance Open window for tolerance settings. Per distance The settings menu includes settings for Open window for per distance Squareness. settings. For most of the settings, the current selection is shown beside the icon.
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Sensor Display Open Sensor Display Machine Tool. Global Settings Open Global Settings. Return Return to the program. 9.18...
MEASUREMENT METHOD VERTICAL SPINDLE DIRECTION INTRODUCTION The Vertical Spindle Direction program is used to determine the direction of the rotational axis of a spindle or any other rotating object, in relation to a guideway motion in a machine tool. The guideway is used as a reference line.
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The MEAX SM sensor is mounted on the STARTING THE PROGRAM carriage (or any other part) that moves along the guideway. The MEAX SM sensor is Start the Vertical Spindle Direction program by adjusted in a position that the laser hits the touching its icon in the Home detector area of the MEAX SM sensor.
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CONFIGURATION When entering the program, the latest used direction is shown. If this corresponds to your Direction of work holding spindle machine, just continue to positions and distances. Go to positions and distances. The procedures in the manual are described for machines with the work holding spindle at the bottom.
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Positions and distance Enter positions at the measurement points Confirm positions and distance. and/or distance between the measurement points. 10.4...
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MEASUREMENT The screen displays the work holding spindle with the SR sensor at the bottom and the tool holder with the SM sensor at the top. The measurement is carried out by register values in two positions at each measurement point.
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Rotate the work holding spindle with the SR sensor 180° to the second measurement Touch the measurement icon. position. This registers the second measurement position at the first measurement point. 10.6...
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Move the tool holder with the SM sensor to Rotate the work holding spindle with the SR the second measurement point. sensor 180° back to the first rotational position. Let the SM sensor stay at the same rotational position and let the work holding spindle with Touch the measurement icon.
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During the measurement, it is possible to re- measure the latest position. Touch the re-measure icon to re-measure the latest position. 10.8...
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RESULT In-out direction in tolerance. In-out direction out of tolerance. Side-to-side direction in tolerance. Side-to-side direction out of tolerance. The directions can be custom named (up to 3 characters) by touching them. Name in-out direction. The measurement result screen displays angle values in two directions, in-out and side-to-side.
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ADJUSTMENT Both the sensors must remain inside 0.1° during the adjustment. If not, a warning appears. Orange for a sensor that is out of 0.1° and blue for a sensor that is still inside 0.1°. To confirm the result, re-do the measurement. Re-measure.
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SETTINGS Positions & Distance Open window for position and distance settings. Tolerance Open window for tolerance settings. Per distance The settings menu includes settings for Open window for per distance Vertical Spindle Direction. settings. For most of the settings, the current selection is shown beside the icon.
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Sensor Display Open Sensor Display Machine Tool. Global Settings Open Global Settings. Return Return to the program. 10.13...
MEASUREMENT METHOD VERTICAL COAXIALITY INTRODUCTION The Vertical Coaxiality program is used to determine the direction of the rotational axis of a secondary spindle or a tool holder, in relation to a main spindle in a machine tool. The axis of rotation in the main spindle is used as a reference and the axis of rotation of the other object is measured in relation to that.
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STARTING THE PROGRAM are entered into the system. By rotating both spindles and recording the radial displacements in 4 rotational angles, the Start the Vertical Coaxiality program by touching its icon angular and offset error can be calculated. in the Home Menu. The positions of the rotational angle are defined by the main spindle (CNC).
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CONFIGURATION When entering the program, the latest used direction is shown. If this corresponds to your Direction of work holding spindle machine, just continue to positions and distances. Go to distances. The procedures in the manual are described for machines with the work holding spindle at the bottom.
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Distances Measure and enter distance from the sensor SM to the turret front. Measure and enter distance between the sensors SR and SM. This gives the offset position. 11.4...
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MEASUREMENT The screen displays the main spindle with the SR sensor at the bottom and the tool holder with the SM sensor at the top. The measurement is carried out by register values in four positions, 0°, 90°, 180° and 270°...
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Rotate the SR sensor to the second Rotate the SM sensor to the second measurement position, with the help of the measurement position, with the help of the rotation of the work head spindle (CNC). relative angle. 11.6...
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Rotate the SR sensor to the third measurement position, with the help of the Touch the measurement icon. rotation of the work head spindle (CNC). This registers the second Rotate the SM sensor to the third measurement position. measurement position, with the help of the relative angle.
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During the measurement, it is possible to re- measure the latest position. Touch the re-measure icon to re-measure the latest position. Rotate the SR sensor to the fourth measurement position, with the help of the rotation of the work head spindle (CNC). Rotate the SM sensor to the fourth measurement position, with the help of the relative angle.
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RESULT In-out direction in tolerance. In-out direction out of tolerance. Side-to-side direction in tolerance. Side-to-side direction out of tolerance. Angle in tolerance. Angle out of tolerance. The measurement result screen displays angle and offset values in two directions, in- out and side-to-side. Offset in tolerance.
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Name in-out direction. Name side-to-side direction. Save the measurement result. Go to adjustment. 11.10...
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ADJUSTMENT Re-measure. (Re-measuring after the measurement is completed means re-measuring of all positions.) The adjustment screen displays the angle and offset values live. Flashing direction symbols indicates that values are live. Adjust the machine until all values are within tolerance. To confirm the result, re-do the measurement.
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SETTINGS Distances Open window for position and distance settings. Tolerance Open window for tolerance settings. Per distance The settings menu includes settings for Open window for per distance Vertical Coaxiality. settings. For most of the settings, the current selection is shown beside the icon. Notes Open notes.
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Sensor Display Open Sensor Display Machine Tool. Global Settings Open Global Settings. Return Return to the program. 11.13...
MEASUREMENT METHOD SPINDLE PARALLELISM For this measurement, an external and INTRODUCTION secondary axis of rotation is used to determine the parallelism between the spindle The Spindle Parallelism program is used to rotational axis and its own movement on a determine the parallelism between the horizontal guideway.
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STARTING THE PROGRAM Start the Spindle Parallelism program by touching its icon in the Home Menu. 12.2...
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CONFIGURATION Measure machine bed slant. Machine bed slant Confirm existent machine bed When entering Spindle Parallelism, the slant. machine bed slant screen is displayed. Settings. Home. The machine bed slant is measured with the SM sensor. If you have an existent machine bed slant you just need to confirm it.
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The machine bed slant can also be entered manually. Enter machine bed slant manually. Machine bed slants between -2° and 90° are accepted. When measuring machine bed slant with the SM sensor, the angle value is displayed live. Place the SM sensor at the machine bed slant.
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Direction of spindle to measure When entering the program, the latest used direction is shown. If this corresponds to your machine, just continue to positions and distances. Go to positions and distances. The procedures in the manual are described for machines with the spindle to measure to the right.
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Positions and distance Enter positions at the measurement points Confirm positions and distance. and/or distance between the measurement points. 12.6...
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MEASUREMENT Spindle The screen displays the SR sensor to the left and the spindle to measure with the SM sensor to the right. The rotational angles for each sensor are displayed at the top. These angles are relative to the machine bed slant. The measurement is carried out by register Place the spindle to measure with the SM values in two positions at each measurement...
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Rotate the SR sensor to the second Move the spindle to measure with the SM measurement position at 180°. sensor to the second measurement point. Touch the measurement icon. Let the SM sensor stay at 0° and let the SR sensor stay at the position 180°.
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During the measurement, it is possible to re- measure the latest position. Touch the re-measure icon to re-measure the latest position. Rotate the SR sensor back to the measurement position at 0°. Touch the measurement icon. This registers the second measurement position at the second measurement point.
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Coaxiality Measure and enter distance between the sensors SR and SM. Go to distance. 12.10...
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The screen displays the tool holder with the SR sensor to the left and the main spindle with the SM sensor to the right. The rotational angles for each sensor are displayed at the top. These angles are relative to the machine bed slant. The measurement is carried out by register values in four positions, 0°, 90°, 180°...
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Rotate the sensors to the second Rotate the sensors to the third measurement measurement position, at the rotational angle position, at the rotational angle 180°. 90°. Touch the measurement icon. Touch the measurement icon. This registers the third measurement position. This registers the second measurement position.
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During the measurement, it is possible to re- measure the latest position. Touch the re-measure icon to re-measure the latest position. Rotate the sensors to the fourth measurement position, at the rotational angle 270°. Touch the measurement icon. This registers the fourth measurement position.
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RESULT Perpendicular direction in tolerance. Perpendicular direction out of tolerance. Parallel direction in tolerance. Parallel direction out of tolerance. The axes can be custom named (up to 3 characters) by touching them. The measurement result screen displays angle values in two directions, perpendicular Name perpendicular axis.
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Save the measurement result. When the measurement is completed it is possible to re-measure all the coaxiality positions. Re-measure. 12.15...
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SETTINGS Machine Bed Slant Open window for machine bed slant settings. Tolerance Open window for tolerance settings. Per distance The settings menu includes settings for Open window for per distance Spindle Parallelism. settings. For most of the settings, the current selection is shown beside the icon.
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Sensor Display Open Sensor Display Machine Tool. Global Settings Open Global Settings. Return Return to the program. 12.17...
MEASUREMENT METHOD VERTICAL SPINDLE PARALLELISM For this measurement, an external and secondary axis of rotation is used to INTRODUCTION determine the parallelism between the spindle rotational axis and its own movement on a The Vertical Spindle Parallelism program is vertical guideway. The measurement is used to determine the parallelism between the performed in two steps.
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STARTING THE PROGRAM Start the Vertical Spindle Parallelism program by touching its icon in the Home Menu. 13.2...
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CONFIGURATION When entering the program, the latest used direction is shown. If this corresponds to your Direction of spindle to measure machine, just continue to positions and distances. Go to positions and distances. The procedures in the manual are described for machines with the spindle to measure at the top.
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Positions and distance Enter positions at the measurement points Confirm positions and distance. and/or distance between the measurement points. 13.4...
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MEASUREMENT Spindle The screen displays the SR sensor at the bottom and the spindle to measure with the SM sensor at the top. The measurement is carried out by register values in two positions at each measurement point. The graphics show where to rotate the Set the SR sensor at the first measurement sensors.
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Rotate SR sensor 180° to the second Move the spindle to measure with the SM measurement position. sensor to the second measurement point. Touch the measurement icon. Let the SM sensor and the SR sensor stay at the same rotational position. This registers the second measurement position at the Touch the measurement icon.
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During the measurement, it is possible to re- measure the latest position. Touch the re-measure icon to re-measure the latest position. Rotate the SR sensor 180° back to the first rotational position. Touch the measurement icon. This registers the second measurement position at the second measurement point.
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Coaxiality Measure and enter distance between the sensors SR and SM. Go to distance. 13.8...
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The screen displays the SR sensor at the bottom and the SM sensor at the top. The measurement is carried out by register values in four positions, 0°, 90°, 180° and 270°. Index from CNC control or fixture is needed. The graphics show where to rotate the sensors.
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Rotate the SR sensor to the second Rotate the SR sensor to the third measurement position. measurement position. Rotate the SM sensor to the second Rotate the SM sensor to the third measurement position, with the help of the measurement position, with the help of the relative angle.
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During the measurement, it is possible to re- measure the latest position. Touch the re-measure icon to re-measure the latest position. Rotate the SR sensor to the fourth measurement position. Rotate the SM sensor to the fourth measurement position, with the help of the relative angle.
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RESULT In-out direction in tolerance. In-out direction out of tolerance. Side-to-side direction in tolerance. Side-to-side direction out of tolerance. The directions can be custom named (up to 3 characters) by touching them. Name in-out direction. The measurement result screen displays angle values in two directions, in-out and side-to-side.
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When the measurement is completed it is possible to re-measure all the coaxiality positions. Re-measure. 13.13...
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SETTINGS Tolerance Open window for tolerance settings. Per distance Open window for per distance settings. Notes The settings menu includes settings for Open notes. Vertical Spindle Parallelism. For most of the settings, the current selection is shown beside the icon. Sensor Display Open Sensor Display Machine Tool.
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Global Settings Open Global Settings. Return Return to the program. 13.15...
With the one sensor connected it is possible SENSOR DISPLAY LEVEL to measure an objects angle towards gravity (levelling) or be able to measure an objects INTRODUCTION relative angular deviation (roll and pitch). When two sensors are connected it is also possible to measure an objects angle towards a reference.
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MEASUREMENT METHOD angles between the object and the reference (M-R). When measuring an objects angle towards gravity (levelling), the M sensor is placed on the object and the displayed values are set to STARTING THE PROGRAM zero. Then, the sensor is rotated 180° and the displayed values are set to half.
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FUNCTIONS Available functions at start Zero values. When entering Sensor Display Level, raw data from the connected Level sensors are displayed. Sample and display a single If any value is missing, ----- is shown. value. Record values to file. Global settings. Home.
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Zero values Halve values. Reset values to raw data. 14.4...
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Sample and display a single value Return to live values. 14.5...
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Record values to file Start continuous recording. (All values are recorded until Records values that are sampled from the the function is stopped.) sensors and stores them in a file. Stop and confirm continuous Enter file name and confirm. recording. (Only available when continuous recording is active.)
MEASUREMENT METHOD SENSOR DISPLAY POSITION The Sensor Display program is used for general purposes. The displayed live values INTRODUCTION can be zeroed to measure the relative movement on a measuring object. This The Sensor Display for the MEAX Position function can be used to check in a field test to Sensors can be used for different applications check that the values from the sensor are where you want to use the readings from the...
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FUNCTIONS Available functions at start Zero values. When entering Sensor Display Position, raw data from the connected position sensors are displayed. Sample and display a single value. Record values to file. Global settings. Home. 15.2...
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Zero values Sample and display a single value Halve values. Return to live values. Reset values to raw data. 15.3...
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Record values to file Start continuous recording. (All values are recorded until Records values that are sampled from the the function is stopped.) sensors and stores them in a file. Stop and confirm continuous Enter file name and confirm. recording. (Only available when continuous recording is active.)
MEASUREMENT METHOD SENSOR DISPLAY PEN The Sensor Display program is used for INTRODUCTION general purposes. The displayed live values can be zeroed to measure the relative The Sensor Display for the MEAX Pen movement on a measuring object. Sensors can be used for different applications where you want to use the readings from the After the values have been zeroed they can sensors in various ways.
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FUNCTIONS Available functions at start Zero values. When entering Sensor Display Pen, raw data from the connected pen sensors are displayed. Sample and display a single value. Record values to file. Global settings. Home. P|P / P-P / P+P The values from the second pen (to the right) can either be displayed separately or relative to the first pen (to the left), either P-P or P+P.
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Zero values Sample and display a single value Halve values. Return to live values. Reset values to raw data. 16.3...
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Record values to file Start continuous recording. (All values are recorded until Records values that are sampled from the the function is stopped.) sensors and stores them in a file. Stop and confirm continuous Enter file name and confirm. recording. (Only available when continuous recording is active.)
MAX MIN PEN INTRODUCTION The Max Min Pen program for the MEAX Pen Sensors can be used for several applications where the user wants to measure the relative movement on an object during a certain time period. A typical application is to measure run-out on a machine spindle.
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MEASUREMENT METHOD STARTING THE PROGRAM The method uses the measuring values from Start the Max Min Pen the MEAX Pen sensor. The Max Min Pen program by touching its icon program continuously register values from the in the Home Menu. MEAX Pen sensors under a dedicated sampling time.
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RAW DATA Zero values. When entering Max Min Pen, raw data from the connected pen sensors are displayed. Measure max min. Settings. Home. Adjust the position of the pen to be within the measuring range, using the raw data on the screen.
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ZERO VALUES Measure max min. Reset values to raw data. 17.4...
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MAX MIN Measure max min. Save the measurement result. Return to live values. When max min is measured the difference during the measurement is displayed. The max and min values are also displayed. The displayed measurement result can be saved. 17.5...
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SETTINGS Sampling time Open window for sampling time settings. Notes Open notes. Global Settings Open Global Settings. The settings menu includes settings for Max Min. Return Return to the program. 17.6...
STARTING THE PROGRAM TEMPERATURE LOG Start the Temperature Log INTRODUCTION program by touching its icon The Temperature Log program creates a in the Home Menu. diagram log from a connected temperature data logger. The Temperature Log program works with the external accessory ElmaLOG 181T –...
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CREATING A TEMPERATURE LOG Add a Note When the program is started you will be Open notes. instructed to connect the temperature logger. When the temperature logger is connected, the log diagram will be created. Save the temperature log Touch the save icon to save the temperature log.
Open file MEMORY MANAGER Touch a file to open it. EXPRESS MANAGER Select files Express Manager makes it easy to transfer Touch the check box to the left files to a PC. to select a file. Insert a USB flash drive in the display unit Touch the select all files icon to while standing in the Home Menu and the select all files.
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STANDARD MANAGER Select files Touch the check box to the left In the Standard Manager, all editing functions to select a file. are available. Select all files. Open the Standard Manager from the Home (Under construction) Menu. Deselect all files. Measurements are sorted by date in folders.
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Cut, Copy and Paste PDF-report Cut selected items. Generate a PDF-report with the selected files. Copy selected items. Folder up Go up one level in the file structure. Paste items that have been cut or copied. Home New folder Home. Create a new folder.
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SAVE MEASUREMENT When saving a measurement, both a text file and a picture file (jpeg) are created. In some programs, there will also be a list file (lst) in the PC. Recorded values from Sensor Displays will only generate a text file. Enter file name Touch the white field to enter a file name.
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TRANSFER FILES TO A PC Files in the PC In the PC, there will be two files for each Files can be transferred to a PC using a USB measurement, a picture file (jpeg) and a text flash drive. file. The picture file shows the same picture Express Manager as in the memory.
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PDF REPORT Generate a PDF-report Touch the PDF icon to A PDF report with several measurements generate a PDF-report with the from a folder in the Memory Manager can be selected files. generated. Enter file name Select files Enter and confirm file name for the PDF Touch the check box to the left report.
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Enter data for the PDF report Transfer PDF file to a PC The PDF file will appear in the folder where it was generated and can then be transferred to a PC. PDF files cannot be opened in the display unit.
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STRAIGHTNESS AND LEVEL Switch to Level page. Close. Go to Straightness and Level. The screen displays measurement results, positions, machine bed slant, tolerance, axes names, file name, date and time, serial number of the display unit and the sensors, program and program version. Straightness is shown on one page and Level on another.
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Level screen Switch to Straightness page. 19.9...
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SPINDLE DIRECTION The screen displays measurement results, positions, distance, machine bed slant, tolerance, axes names, file name, date and time, serial number of the display unit and the sensors, program and program version. Close. 19.10...
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COAXIALITY The screen displays measurement results, distances, machine bed slant, tolerances, axes names, file name, date and time, serial number of the display unit and the sensors, program and program version. Close. 19.11...
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SQUARENESS or not. The direction of the deviation is also shown. Close. The screen displays measurement result, positions, distances, machine bed slant, tolerance, axes names, file name, date and time, serial number of the display unit and the sensors, program and program version. The measurement result is shown as deviation from squareness.
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VERTICAL SPINDLE DIRECTION Close. The screen displays measurement result, positions, distance, tolerance, directions names, file name, date and time, serial number of the display unit and the sensors, program and program version. The diagram and the color of the values show if the values are inside the selected tolerance or not.
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VERTICAL COAXIALITY The screen displays measurement results, distances, tolerances, directions names, file name, date and time, serial number of the display unit and the sensors, program and program version. Close. 19.14...
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SPINDLE PARALLELISM The screen displays measurement results, positions, distance, machine bed slant, tolerance, axes names, file name, date and time, serial number of the display unit and the sensors, program and program version. Close. 19.15...
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VERTICAL SPINDLE PARALLELISM The screen displays measurement results, positions, distance, machine bed slant, tolerance, axes names, file name, date and time, serial number of the display unit and the sensors, program and program version. Close. 19.16...
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SENSOR DISPLAY LEVEL The screen displays recorded values with a time stamp for each sampling. Close. 19.17...
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SENSOR DISPLAY POSITION The screen displays recorded values with a time stamp for each sampling. Close. 19.18...
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SENSOR DISPLAY PEN The screen displays recorded values with a time stamp for each sampling. Close. 19.19...
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MAX MIN PEN The screen displays measurement results, file name, date and time, serial number of the display unit and the sensors, program and program version. Close. 19.20...
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TEMPERATURE LOG The screen displays temperature log, file name, date and time, serial number of the display unit, program and program version. Close. 19.21...
Date and time GLOBAL SETTINGS Open window for date and time settings. Measurement unit Open window for selection of measurement unit, mm or inch. Bluetooth settings Open window for Bluetooth The global settings menu includes settings settings. that are universal for all applications. For most of the settings, the current selection Battery status is shown beside the icon.
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Backlight Decrease Backlight. Increase Backlight. Service settings Open service settings. Requires access code. Home Home. 20.2...
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BLUETOOTH SETTINGS Pairing Bluetooth units Touch the search icon to search for units that are pair able. Search for Bluetooth units. Bluetooth communication Bluetooth activated. Bluetooth deactivated. Pair able units appear in the list to the right. Touch the white icon beside the units to pair.
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To unpair, touch the check mark icon beside the unit. Paired units are marked with a check mark. Confirm. 20.4...
Battery Status button – press to instantly DISPLAY UNIT MEAX DU 01 show the battery status when the unit is switched off. Display Unit battery status a. Continuously green – battery capacity b. Rolling green – charging c. First LED flashing red - <10% capacity...
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OPERATING MODES The display unit has two operating modes: On and Off. To turn on the unit, press the ON button. To turn off the unit, touch the USB master (IP 67) Off icon in the Home Menu. External power (IP 67) In case the system fails to respond, it is possible to turn it off by pressing down the ON button for more than 15 seconds.
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CONNECTIONS The main connection for the Display Unit is the built in Bluetooth connection. See chapter “Global settings” for instructions on how to pair measurement units. The USB master can be used with USB flash drives to transfer files to a PC for storage. 21.3...
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POWER SUPPLY When the external power supply is connected, the unit will automatically start charging the MEAX DU 01 is powered by a high-capacity batteries. This will be indicated by the battery rechargeable Li-Ion pack in the display unit, or status LED.
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AUTO-OFF In the Home Menu, the Display Unit will turn itself off automatically after 60 minutes inactivity. 21.5...
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RESUME FUNCTION Resume. If the system is turned off due to low power, the resume function will save the data. Close and start the Home Menu. When the system is turned on again after charging the batteries, you will be prompted to choose whether to return to the stage when the system was turned off (i.e.
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UPGRADING THE SOFTWARE You can choose between exiting (and not upgrading) or installing the new software Upgrades to the software will be sent out or version. The version numbers of the existing made available for download on our website. and the new software are displayed above the The upgrade will be in a compressed zip-file, icons.
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DO NOT REMOVE the USB stick until unit, the upgrade window will appear every the application has started up. ten seconds. Remove the zip-file from the USB stick to prevent this. NOTE: If, after several minutes, the unit has not booted up and started the MEAX application, please check if the light from the status LED on the USB stick is flashing or constant.
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CALIBRATING THE TOUCH SCREEN procedure, you don’t touch the screen to confirm within 30 seconds the calibration In order to make the touch screen to respond procedure will start again.) to the icons on the display, it may be necessary to recalibrate it from time to time. NOTE! Screen calibration procedure: For best results please use a...
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ON/OFF button with status indication SENSORS MEAX LM 201 AND LR 201 Continuously green – On Mini USB for charging Bluetooth indication LED Continuously blue – paired and ready. Flashing blue – searching/ready to pair No light – Bluetooth disabled. Battery status button –...
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Battery status LED Hole pattern for spindle holder One LED flashing red – less than 10% charge left. reference One LED double flashing red – less than 5% charge left. One LED continuously orange – charging One LED continuously green – fully charged.
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OPERATING MODES POWER SUPPLY MEAX LM 201 and LR 201 units has two The LM 201 and LR 201 units are powered by operating modes: On and Off. a high-capacity rechargeable Li-Ion cell, or by the external power unit. Turn the units on and off by pressing the ON/OFF button firmly.
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AXES time will be longer if the unit is turned on while being charged. MEAX LM 201 and LR 201 measures the When used in typical conditions the batteries axes and . will sustain good capacity for approximately 2- 3 years before needing replacement.
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MOUNTING The LM and LR sensors can also be placed on their reference planes. HANDLING Warm up the sensors for 30 minutes before starting the measurement. Do not measure with external power connected. Mounting of the sensors are made by shafts ø16, fitting made for hydraulic chucks.
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ON/OFF button with status indication SENSORS MEAX SM 201 AND SR 201 Continuously green – On Mini USB for charging Bluetooth indication LED Continuously blue – paired and ready. Flashing blue – searching/ready to pair No light – Bluetooth disabled. Battery status button –...
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Battery status LED Laser button (SR 201 only) One LED flashing red – less than 10% charge left. Hole pattern for spindle holder One LED double flashing red – less than 5% charge left. 10. Horizontal reference surfaces One LED continuously orange – charging One LED continuously green –...
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OPERATING MODES POWER SUPPLY MEAX SM 201 and SR 201 units has two The SM 201 and SR 201 units are powered operating modes: On and Off. by a high-capacity rechargeable Li-Ion cell, or by the external power unit. Turn the units on and off by pressing the ON/OFF button firmly.
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AXES time will be longer if the unit is turned on while being charged. MEAX SM 201 and SR 201 measures the When used in typical conditions the batteries axes b and a, and rotational angle. will sustain good capacity for approximately 2- 3 years before needing replacement.
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MOUNTING Mount the sensor SR in the main work head spindle. (SR will represent the reference.) Mount the sensor SM in the tool holder or in the opposite work head spindle. (SM will represent the measured value.) If the spindles have numerical control functions you can use that to achieve the positions the program are asking for.
ON/OFF button PEN SENSORS MEAX P 100 AND P 250 Bluetooth indication LED Continuously blue – paired and ready. Flashing blue – searching/ready to pair Battery status LED Continuously red – less than 10% charge left. Flashing red – less than 5% charge left.
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OPERATING MODES CONNECTIONS P 100/250 units has two operating modes: On Bluetooth connection and Off. The main connection for P 100/250 units is Turn the units on and off by pressing the the built in Bluetooth connection. The units ON/OFF button firmly. will automatically connect to the display unit when turned on as long as they are paired.
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POWER SUPPLY your sales representative for battery re- placement. The P 100/250 units are powered by a high- The batteries contain safety circuitry to capacity rechargeable Li-Ion cell, or by the operate safely with the unit. The unit can external power unit. therefore only be used with the Li-Ion The operating time of the batteries is batteries supplied by FIXTURLASER.
FIXTURES POINTING FIXTURE Fixture for laser transmitter with built-in micrometer screws for adjustment of the laser beam in horizontal and vertical level. The fixture has 3 adjustment possibilities. On top, there is a locking screw for locking the transmitter mounted with diameter 16 shaft. If the machine table have T-nut slots it is preferably to have the fixture centered over the slots.
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The screw on the front is used for The screw on top is used for adjustments in adjustments in the horizontal plane. the vertical plane. 26.2...
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Levelling - Coarse adjustment Untighten the lock ring. Levelling - Fine adjustment Tighten the lock ring. The screw on the back is used for orientation around the laser beam. NOTE: Do not unscrew the fine adjustment further than the stop mark. 26.3...
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CIRCULAR PLATE SR 201 and circular plate Pointing fixture and circular plate For mounting SR 201 when spindle holder is removed. Typical use is when pointing fixture need to Makes it possible to mount SR 201 on flat be mounted in front of milling heads. tables, on work piece holders with no removable jaws and in front of milling heads.
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MAGNETIC BASE Pointing fixture and magnetic base 26.5...
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INDEXING FIXTURE Simulates a rotation in a machine. Needed for spindle parallelism to its own motion in machines without rotation possibility. 26.6...
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TECHNICAL SPECIFICATION – MEAX DU 01 Part No: 1-1013 Housing material Brushed Anodized Aluminum frame and high impact ABS plastic over molded with TPE rubber Operating temp -10 to 50°C ( 14 to 122°F) Storage temp -20 to 70°C ( -4 to 158°F) Battery Charging Temp, system off 0 to 38°C ( 32 to 100°F)
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Display Color Reality Display, TFT-LCD backlit, sunlight readable, with wide angle viewing technology Display size 6,5” (165mm) diagonal (133 x 100 mm) Display resolution Full VGA 640x480 pixels Color depth 262 000 colors Interface 6,5” High Impact Polyester laminated touch screen with enhanced transmission and reduced glare Gyroscope...
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Operating time 10 hours continuous use (with 50% LCD backlight) Battery charging time (system off, room temperature) Battery capacity 48.8 Wh LED indicators Unit state and 2x5 battery state indicators with instant battery check Specifications are subject to change without notice. 27.3...
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TECHNICAL SPECIFICATION – MEAX LM 201 AND LR 201 Part No LM 201: 1-0984, LR 201: 1-0985 Housing material Anodized Aluminum and ABS plastic Operating temp 15 to 30°C (59 to 86°F) Storage temp -20 to 70°C (-4 to 158°F) Battery charging temp 0 to 40°C (32 to 104°F) Relative humidity...
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Warming up time 30 min Wireless communication Class I Bluetooth transceiver with multi-drop capability. BLE Bluetooth Low Energy (BT 4.0) and Classic Bluetooth. Communication range 10 m (33 ft) Peripherals – User accessible 1 USB Mini port; Charging: 5V, 0,5A Power supply High performance Li Ion battery or external power.
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TECHNICAL SPECIFICATION – MEAX SM 201 AND SR 201 Part No SM 201: 1-0984, SR 201: 1-0985 Housing material Anodized Aluminum and ABS plastic Operating temp 15 to 30°C (59 to 86°F) Storage temp -20 to 70°C (-4 to 158°F) Battery charging temp 0 to 40°C (32 to 104°F) Relative humidity...
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Ambient light protection Optical filtering and ambient light signal rejection Inclinometer resolution 0.01° Inclinometer accuracy ±0.1° Warming up time 30 min Wireless communication Class I Bluetooth transceiver with multi-drop capability. BLE Bluetooth Low Energy (BT 4.0) and Classic Bluetooth. Communication range 10 m (33 ft) Peripherals –...
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TECHNICAL SPECIFICATION - MEAX P 100 Part No: 1-1039 Housing material ABS plastic Operating temp 0 to 40°C (32 to 104°F) Storage temp -20 to 60°C (-4 to 140°F) Long term storage temp Room temp. 18 to 28°C (64 to 82°F) Battery Charging Temp 0 to 40°C (32 to 104°F) Relative humidity...
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Thermal drift 0.25 µm/°C Accuracy error (K=Reading in mm) ±MAX(1+|2*K|;|7*K|) µm Contact type Ø 3 mm (Ø 0.12 in) carbide Contact thread M2.5 Interface Membrane Switch Keyboard Wireless communication Class I Bluetooth transceiver with multi-drop capability. BLE Bluetooth Low Energy (BT 4.0) Communication range 10 m (33 ft) Connectors...
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TECHNICAL SPECIFICATION - MEAX P 250 Part No: 1-1058 Housing material ABS plastic Operating temp 0 to 40°C (32 to 104°F) Storage temp -20 to 60°C (-4 to 140°F) Long term storage temp Room temp. 18 to 28°C (64 to 82°F) Battery Charging Temp 0 to 40°C (32 to 104°F) Relative humidity...
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Thermal drift 0.25 µm/°C Accuracy error (K=Reading in mm) ±MAX(5+|2*K|;|7*K|) µm Contact type Ø 3 mm (Ø 0.12 in) carbide Contact thread M2.5 Interface Membrane Switch Keyboard Wireless communication Class I Bluetooth transceiver with multi-drop capability. BLE Bluetooth Low Energy (BT 4.0) Communication range 10 m (33 ft) Connectors...
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TECHNICAL SPECIFICATION - MEAX SQ 201 Part No: 1-1027 Housing material Anodized Aluminum and ABS plastic Operating temp 15 to 30°C (59 to 86°F) Storage temp -20 to 70°C (-4 to 158°F) Relative humidity 10 – 90% Weight 100 g (3.5 oz) Dimensions 64 mm x 56 mm x 45 mm (2.5 in x 2.2 in x 1.8 in)
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