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Kawasaki KZ1300-A1 Quick Reference Manual Page 98

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DISASSEMBLY -- ENGINE REMOVED
-
Unscrew the bolts
CD
(2), and remove the lockwashers
(2) and the rear upper left mounting
bracket.
-Remove the self-locking nut and lockwasher, and
pull
the front upper mounting bolt
CD.
Remove
the bolts
CD
(2), lockwashers (2), and front
upper
right
mounting
bracket.
-Remove
the self-locking
nuts and lockwashers, and
pull
the
rear
lower and front
lower mounting bolts
CD,
CD.
-Remove the bolts
(j)
(2) and the rear lower right
mounting
bracket.
-
Level the engine and slowly lift it up a little.
-
Operating the
lift,
pull the engine out toward the
right
side,
and set the engine on a clean surface. Be
careful that camshafts don't hit the frame and that
the output shaft coupling doesn't hit the universal
joint
coupling.
Put the engine on a certain stand to keep
the oil passage elbow from being damaged.
Installation Notes:
1.
Install the universal joint dust cover so that the arrow
on the cover points towards the engine.
2.
When securing the engine, see Table F1 for bolt loca-
3.
Torque the universal joint
coupling
bolts (4)
to
7.5
kg-m
(54 ft-Ibs).
4. Fit the
grooves of universal
joint
dust
rubber with
the flanges of swing arm and output shaft
bearing
cap.
5.
Route
the starte.r motor and neutral switch leads so
that they
do
not contact the power chamber.
CRANKCASE
SPLIT
Disassembly:
-Set the
motorcycle
on its center
stand,
put an
oil pan
beneath
it,
and drain the engine (Pg. 21) and coolant
(Pg.22).
-Remove the engine (Pg. 96).
~
~::~ ::::~ 0:1:a:~:; ~~n:a~o:,::
being damaged.
-
Remove the alternator cover (Pg.
85),
clutch cover, left
engine cover,
and
external shift
mechanism
cover (Pg.
82)
.
-Remove the
oil pump
(Pg.
84).
-Remove the starter motor (Pg. 80).
-
Unscrew the
output
shaft
bearing
cap
bolts
(4).
tion.
A.
Output Shaft Bearing Cap Bolt
Table F1
Engine Bolt Tightening Torque
Bolt
Length
Quantity
Torgue
Front Upper
Right Mounting Bracket Bolt
CD
22mm
2
l
Right
CD
40mm, 25 mm
each 1
1.8 kg-m
Rear Upper
Mounting Bracket Bolt
I
Left
CD
40
mm,
25 mm
2
(13.0 ft-Ibs)
Rear
Lower
Right
Mounting
Bracket
Bolt
(j)
16
mm,
40 mm
each 1
Front Upper Mounting
Bolt
CD
369 mm
1
Front Lower Mounting Bolt
CD
313 mm
1
4.0 kg-m
Rear Upper Mounting
Bolt
CD
287 mm
1
(29 ft-Ibs)
Rear Lower Mounting Bolt
CD
305 mm
1
98

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