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Kawasaki KZ1300-A1 Quick Reference Manual Page 96

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DISASSEMBLY -- ENGINE REMOVED
ENGINE REMOVAL
Removal:
eSet
the motorcycle up on its center stand, and drain
the engine
(Pg.
21) and coolant (Pg. 23).
eRemove
the
fuel
tank (Pg. 46).
eRemove
the radiator (Pg. 55) and the radiator fan (Pg.
55)
.
eUnscrew
the radiator upper hose fitting bolts (2) and
remove the fitting.
A. Radiator
Upper Hose
Fitting
B.
Fitting Bolt
ePuli
off the water temperature sender lead.
eRemove
the mufflers and exhaust pipes (Pgs. 55 and
56)
.
eRemove
the upper-front and upper-rear air cleaner
housings
(Pgs.
47 and 48)
.
eRemove
the carburetors
(Pg. 49).
eRemove
the two lower
ignition
coils (Pg.
49).
eRemove
the vacuum switch valve (Pg.
48).
eRemove
the tachometer cable lower end from the
engine.
eRemove
the cylinder head cover
(Pg.
65).
eFree
the lower end of clutch cable from the external
shift mechanism cover
(Pg. 137).
eRemove the
clutch cable clamp at the left bottom of
crankcase.
eRemove
the left footpeg and shift pedal.
eTake
out the reserve tank by removing the
mounting
bolt, and
pull out
the reserve hose.
A. Mounting Bolt
B. Reserve Tank
eRemove
the lower air cleaner housing (Pg.
48).
ePull
the neutral switch lead
off
the switch.
ePull
the starter motor lead off the relay, and pull
out the lead from the chassis.
eUnscrew
the bolts (2) and nut, and remove the rear
brake master cylinder bracket, and hang it on a frame
pipe toward the rear.
A. Malter Cylinder Brackat
eDetach
the alternator wiring connector (4-pin) inside
of the right side cover,
detach
the pick-up coil con-
nector (6-pin)
at
the frame top tube, and pull
out
the
leads from
the
chassis.
eDetach
the battery
ground
lead from the crankcase.
A.
Battery
Ground Lead
B.
Bolt
eRemove the
self-locking nut and lockwasher, and
pull
the
rear upper
mounting bolt
CD
off
the
engine.
Re-
move the
bolts
CD
(2) and lockwashers (2), and remove
the rear upper right mounting
bracket.
(See Figs. F7
and
F8).
eLoosen
the clamp screws (2) and slide the universal
joint dust cover forward so that the universal joint
coupling bolt can be loosened.
96

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