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Kawasaki KZ1300-A1 Quick Reference Manual Page 76

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DISASSEMBLY--ENGINE INSTALLED
A. Knock Pin
B. Notch
eFinger-tighten the timing advancer drive gear mounting
bolt.
eTighten both sprocket and gear mounting bolts to 2.0
kg-m (14.5 ft-Ibs) of torque, keeping the water pump
drive shaft from turning with a 12 mm wrench on the
shaft.
eApply a little engine oil to the 0 ring on the cover,
and install the timing chain sprocket cover with the
Allen bolts
(2).
elnstall the starter motor cover with the bolts
(2).
elnstall the timing chain tensioner
(Pg.
61).
elnstall the camshaft chain guides (Pg. 72).
elnstall the cylinder head (Pg. 70).
elnstall the camshafts (Pg. 66).
elnstall the camshaft chain tensioner
(Pg.
60).
elnstall
the
cylinder head cover (Pg. 65).
NOTE:
Check valve clearance (Pg.
12),
and adjust if
necessary before the cylinder head cover
is
installed.
elnstall the timing advancer housing (Pg. 57).
elnstall the alternator cover (Pg. 85).
elnstall the ignition coils (Pg. 49).
elnstall the carburetors (Pg. 50).
elnstall the air cleaner housing (Pg. 47).
elnstall the vacuum switch valve (Pg.
48).
elnstall the thermostat (Pg. 63).
elnstall the mufflers and exhaust pipes (Pgs. 55 and 56).
elnstall the radiator fan (Pg. 55).
elnstall the radiator
(Pg. 55).
elnstall the fuel tank (Pg. 46).
eAdjust the throttle cables (Pg.
14).
eFill the cooling system with coolant, and bleed air from
the system (Pg.
22).
-check idling, and adjust the carburetors if necessary
(Pg.
18).
Cylinder Block Disassembly:
eRemove the water pump impeller and mechanical
seal
(Pg.
61).
eWith a 12 mm open end wrench on the water pump
shaft to keep the shaft from turning, remove the nut
and water pump bevel gear.
A. Water Pump
Shaft
B. Water Pump Bevel Gear
Water Pump Shaft
1. 0 Ring
4.
Pin
2.
Oil Seal
5.
Bevel Gear
3.
Water Pump Shaft
6.
Nut
ePush out the pin from the water pump shaft at the
bevel
gear,
and pull out the shaft toward the water
pump.
eRemove the pump shaft oil seal by using
a
hook.
ePull out the water pump drive bevel gear (plastic), and
the timing advancer drive gear will fall off.
Cylinder Block Assembly Notes:
1.
Install the oil
seal
of the water pump shaft using
the driver (special tool).
76

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