A. Knock Pin
eFinger-tighten the timing advancer drive gear mounting
eTighten both sprocket and gear mounting bolts to 2.0
kg-m (14.5 ft-Ibs) of torque, keeping the water pump
drive shaft from turning with a 12 mm wrench on the
eApply a little engine oil to the 0 ring on the cover,
and install the timing chain sprocket cover with the
elnstall the starter motor cover with the bolts
elnstall the timing chain tensioner
elnstall the camshaft chain guides (Pg. 72).
elnstall the cylinder head (Pg. 70).
elnstall the camshafts (Pg. 66).
elnstall the camshaft chain tensioner
cylinder head cover (Pg. 65).
Check valve clearance (Pg.
and adjust if
necessary before the cylinder head cover
elnstall the timing advancer housing (Pg. 57).
elnstall the alternator cover (Pg. 85).
elnstall the ignition coils (Pg. 49).
elnstall the carburetors (Pg. 50).
elnstall the air cleaner housing (Pg. 47).
elnstall the vacuum switch valve (Pg.
elnstall the thermostat (Pg. 63).
elnstall the mufflers and exhaust pipes (Pgs. 55 and 56).
elnstall the radiator fan (Pg. 55).
elnstall the radiator
elnstall the fuel tank (Pg. 46).
eAdjust the throttle cables (Pg.
eFill the cooling system with coolant, and bleed air from
the system (Pg.
-check idling, and adjust the carburetors if necessary
Cylinder Block Disassembly:
eRemove the water pump impeller and mechanical
eWith a 12 mm open end wrench on the water pump
shaft to keep the shaft from turning, remove the nut
and water pump bevel gear.
A. Water Pump
B. Water Pump Bevel Gear
Water Pump Shaft
1. 0 Ring
Water Pump Shaft
ePush out the pin from the water pump shaft at the
and pull out the shaft toward the water
eRemove the pump shaft oil seal by using
ePull out the water pump drive bevel gear (plastic), and
the timing advancer drive gear will fall off.
Cylinder Block Assembly Notes:
Install the oil
of the water pump shaft using
the driver (special tool).