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Kawasaki KZ1300-A1 Quick Reference Manual Page 63

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Mechanical Seal
Installatio
n
I
-<D
21
~
~E----iD
1.
Mechan ical Seal
2.
Apply a Liquid Gasket Compound
3.
Retainer
A. Front Fork Oil Seal Driver (57001-191)
e
Apply a liquid gasket compound to the mating surface
of the mechanical seal retainer
(Fig.
E66), and install
it in the cylinder
block.
~
~:I: ~:P~el~~ii: :I~~t ~ i~;:,t!::
coolant may mix with the enaine oil.
A. Drain Hole
DISASSEMBLY--ENGINE INSTALLED 63
e
Replace the 0 ring on the water pump shaft with a
new one, and apply a little coolant to it so that the
impeller will slide over it
easily.
eClean the slipping surface of the mechanical seal with
a high flash-point solvent, and apply a little coolant
to the slipping surface to give the mechanical seal
initial lubrication.
e
lnstall the impeller on the shaft, matching its recess
with the stop of
shaft.
While holding the impeller
in
place,
install the circlip in the groove on the
shaft.
e
Replace the
0
rings on the water pump cover and
bypass pipe with new
ones.
Apply a little coolant to
them to ease installation.
e
lnsert the bypass pipe completely into the pump cover,
with the circlip groove going into the cover.
A. Circlip Groove
C. Bypass Pipe
B. 0 Rings
D. Water Pump Cover
e
lnstall the pump cover with the circlip put on the
bypass pipe.
Before tightening the cover Allen bolts,
slide up the bypass pipe into the thermostat cover, and
install the circlip in the groove.
e
Tighten the cover
bolts.
e
lnstall the drain plug with its 0 ring, and tighten the
plug to 2.0 kg-m (14.5 ft-Ibs) of torque.
e
lnstall the radiator fan
(Pg.
55).
e
lnstall the radiator (Pg. 55).
e
lnstall the fuel tank (Pg. 46)
.
THERMOSTAT
Removal
:
e
Remove the fuel tank (Pg.
46).
e
Remove the radiator (Pg.
55).
e
Remove the radiator fan (Pg. 55).
e
Unscrew the thermostat cover mounting bolts (2).
e
Remove the circlip from its groove, and push the
bypass pipe down into the water pump cover until
the upper end of the pipe comes out of the thermostat
cover.

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