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Kawasaki KZ1300-A1 Quick Reference Manual Page 58

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DISASSEMBLY--ENGINE INSTALLED
eAligning the bolt holes in the housing and the cylinder
block,
and meshing the gears
,
install the housing.
Check that the
l O
T" mark on
the
timing advancer aligns
with the timing mark on the housing. If it docs not,
remove the housing and reinstall it.
eTighten the housing mounting bolts.
eTurn the crankshaft clockwise until the "F
"
mark on
the timing advancer aligns with the timing mark on the
housing.
~ ~:u~~~g uS~":n w~:~~\:l1r::a~/~~:n:~
vancer, always turn the crankshaft. This is to prevent
the timing advancer (plastic) gear from being damaged.
elnstall the pick-up coil assembly so that the projection
on the timing rotor aligns with the pick-up coil core
fo
r
#1
and #fJ cylinders (See Fig.
E43).
eTighten the mounting screws (3).
elnstall the gasket and pick-up coi
l
cover, and tighten
the cover bolts.
-Install the alternator cover (Pg. 85).
Disassembly (including automatic timing
advancer removal):
eUnscrew the timing advancer gear mounting bolt by
securing the advancer mounting Allen bolt, and remove
t
he
washer.
~ ~:rn~; ~=e~h:rt~~i;t~~dtV:en~:I:~~~~~
timing advancer shaft.
Automatic Timing Advancer Housing
'
6
(7)
8
1.
Mounting Bol
t
8.
Knock Pi
n
2.
Washer
9. Allen Bolt
3.
Sleeve
10.
Washe
r
4.
Woodruff Ke
y
11. Oil Se al
5.
Timing Ad vancer
12.
o
Ring
Gear
13. T iming Ad
vancer
6.
Wdsher
Shaft
7.
Timing Advance
r
14.
Automatic Timing
Housing
Advancer
A.BoIt
B. Sleeve
C. Timing Advancer Gear
D.
Allen Wrench
ePul1 off the sleeve and timing advancer gear.
eRemove the woodruff key
a
nd thrust
washer,
and pull
out the timing advancer shaft and timing advancer from
the housing.
eRemove the oil seal using a hook.
eUnscrew the timing advancer mounting Allen bolt with
securing the oil seal lip sealing surface of advancer shaft
with a vise, and separate the timing advancer from the
shaft.
~ ~:p t~~e v~~:f;i:~rf~~:~~~~e~~:e~Sa!~
aged.
Assembly Notes:
1.
Match
the
notch in the advancer body with the pin
on the end of the timinl!: advancer shaft.
A. Notch
B. Pin
58

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