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Kawasaki KZ1300-A1 Quick Reference Manual Page 55

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DISASSEMBLY--ENGINE INSTALLED
3. Apply a non-permanent locking agent to the bolt
threads before installation.
RADIATOR
Removal:
eWait until coolant cools down.
eRemove the fuel tank (Pg. 46).
eDisconnect the battery ground (-) lead.
eRemove the radiator cap.
eRemove the radiator drain plug to drain out the
coolant.
B.
RIIdi ....
eLoosen the hose clamps at the upper and lower radiator
hoses.
eRemove the radiator mounting bolts and flat washers
(3
ea). The rubber dampers may fall off.
eSiide the radiator forward slightly, and pull the reserve
tank hose off the radiator after sliding the hose clamp
out of position.
e<:omplete the radiator removal taking care not to
damage the radiator
core.
Installation Notes:
1. Inspect the hoses, and replace them with new ones if
damaged.
2.
Be sure to
ins~1I
the upper radiator hose to the
radiator and ti,hten the bolt keepin, it down side,
before install the radiator to the engine.
3.
After fillin, the radiator with coolant, bleed air from
the cooling system
(P,.24).
RADIATOR FAN
Removal:
eRemove the fuel tank
(Pg.46).
eDisconnect the battery ground (-) lead.
eRemove the radiator (See above).
eDisconnect the 2-pin connector of the fan motor leads.
eRemove the Allen mounting bolts, collars (4 ea), anti
free the radiator fan from the motorcycle. The rubber
dampers may fall out.
MUFFLERS
Removal (either side):
eRemove the muffler cover by removing the screw, bolt,
flat washers and lockwashers (2
ea).
eLoosen the clamp bolt at the connection of the muffler
and the power
chamber.
A.
Cllmp
Bolt
C. Mounti", Bolt
B. Muffle,
D. R . . Footpeg
eRemove the mounting bolt, lockwasher, and flat
washer, remove the rear footpeg, and pull the muffler
toward the rear.
Installation Note (either side):
-check the caskets at each muffler, and replace them
if damaged.
55

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