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Shim Adjustment (chassis) - Kawasaki KZ1300-A1 Quick Reference Manual

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SUPPLEMENT--1982 MODEL
Pinion Gear Assembly Point:
-The pinion gear and ring gear are lapped as a set in the
factory to get the best tooth contact. They must be
replaced as a set
e<:heck and adjust the preload of the tapered roller
bearings(p. 351).
-If the pinion gear (jJ), tapered roller bearing
@
, or
bearing housing
CD
was
replaced,
be sure to check and
adjust the backlash and tooth contact of the bevel
gears (p. 351)
.
-Use suitable bearing drivers to press in the tapered
roller bearings and oil seal.
Press the oil seal until it
stops at the stepped portion of the hole.
-Discard the used pinion gear nut, and install a new
nut when
re-assembling.
-Use pinion gear holder 57001-1165 to tighten the
pinion gear nut.
-Tightening torque for the pinion gear nut is 120 N-m
(12.0
kg-m,
87 ft-Ib).
-After preloading the bearings (p. 351), stake the pinion
gear nut to prevent loosening.
(See fig. G111 on p.
154.)
Final Gear Case Disassembly and Assembly:
The disassembly and assembly procedures for the
1982 KZ1300 -A4 are the same as those for the 1979
KZ1300 -A
1.
Refer to pp. 155
-
156.
Shim Adjustment (Chassis)
Preload of Taper Roller Bearings:
Refer to pp. 156
-
157, noting the following
.
OAlways select the shims so that the end of the collar
and shims are flush within 1.5 mm. If it is not done,
the tapered roller bearings may be damaged by the
huge pressure when the pinion gear nut is tightened.
1.
Use pinIOn gear holder 57001-1165 to turn the
pinion shaft in replacement of pinion gear holder
57001-1050.
Backlash and Tooth Contact of Bevel Gears:
Refer to pp. 157
-
160, noting the
following.
1. Use pinion gear holder 57001 -1165 to turn the
pinion shaft in replacement of pinion gear holder
57001-1050.
Pinion Shaft Joint
1. Shim(s)
5. Bearing Housing
2.
Collar
6.
Tapered Roller Bearing
3. Pin ion Shaft Joint
7.
Tapered Roller Beari ng
4. Pinion Shaft
351

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Kz1300-a2

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