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Shim Adjustment (engine); Final Gear Case - Kawasaki KZ1300-A1 Quick Reference Manual

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SUPPLEMENT--1982 MODEL
Shim Adjustment (Engine)
Refer to
p.
311, noting the following.
Washer ICrankcase Clearance:
The needle thrust bearing is discontinued, and the
collar and washer are newly installed on this position in
replacement of the bearing. (See fig. N101 on p. 349.)
The washer/crankcase clearance adjustment procedures
are the same as those for the needle thrust bearing!
crankcase clearance adjustment. Refer to p.
115.
"NOTE"
Olnsert thinner shims on the washer side.
Final Gear Case
Final Gear Case Removal and Installation:
Refer to p. 151, noting the following.
1.
The propeller shaft joint is changed.
Pack the
properller shaft joint with 20 mL (16 grams) of high
temperature grease.
Propeller Shaft Joint Lubrication
Hi gh
Temperature
Grease
Ring Gear Disassembly and Assembly:
Refer to pp. 151
-
153, noting the following.
1.
Use pinion joint holder 57001 ·1165 to secure the
pinion shaft in replacement of pinion joint holder
57001-1050, and loosen or tighten the ring nut
CD
.
2. It is not necessary to snake the bearing holder mount-
ing screws
®
,
and it is required to apply a non-
permanent locking agent to the screw
threads.
Pinion Gear Disassembly:
ePu
II the pinion gear assembty from the final gear case
with 6 mm dia. x 1 mm pitch jacking bolts and remove
the shim(s)
®
. (See fig
.
G106 on p. 153.)
ePry open the staking of the pinion gear nut
CD
with
a small chisel. Secure the pinion gear assembly in a
vise using pinion joint holder 57001-1165, and then
loosen the nut. (See
fig.
G1 08 on
p.
154.)
eRemove the washer
Q)
, shim(s)
CD
,
and collar
CD
,
and
pull out the pinion shaft joint
CD
and O-ring
(D
.
eRemove the grease seal
@
from the bearing
housingG)
.
eRemove the inner race of the tapered roller bearing
(jJ)
.
eUsing the suitable puller, remove the outer races of the
tapered roller bearings
(jJ)
,
@
from the bearing
housing.
(See fig. G 109 on p. 154.)
eUsing pu Iler 57001-158, pull the inner race of the
tapered roller bearing
@
from the pinion gear
@.
(See
fig. G11 0 on p. 154.)
Pinion Gear Assembly
1. Pinion Gear Nut
8.
Shim(s)
2. Washer
9. O-Ring
3. Shim(s)
10. Grease Seal
4. Collar
11
.
Tapered Roller Bearing
5.
Pinion Shaft Joint
12. Tapered Roller Bearing
6. O-Ring
13. Pini
:..
n Gear
7. Bearing Housing
350

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