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Alternator Stater; Alternator Rotor; Clutch - Kawasaki KZ1300-A1 Quick Reference Manual

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SUPPLEMENT--1982 MODEL
Disassembly
eHolding the torsion damper with holder 57001-1156
and three bolts (8 mm dia. x 1.25 mm pitch x 10
-
15
mm length), remove the Allen bolts (3) to separate the
damper and starter motor clutch.
A. Holder
C. Starter Motor Clutch
B. Torsion Damper
eRemove the steel plate from the damper.
eRemove the rollers, springs, and spring cap (3 ea) from
the starter motor clutch.
A. Spring
C. Roller
B. Spring Cap
D. Starter Motor Clutch
Assembly Points
eApply a molybdenum disulfide engine assembly grease
to the underside of each Allen bolt bead.
eTighten the Allen bolts (3) to 38N-m (3.9 kg-m, 28
ft-
Ib) of torque
.
Installation Points
eApply a molybdenum disulfide engine assembly grease
to the reduction gear
shaft.
eBe sure to place the chamfered side of the inner thrust
washer toward the inside so that the washer will fit on
the crankshaft. (See fig. E124 on p. 80.)
eUsing a high flash-point
solvent,
clean off any oil or
dirt that may be on the crankshaft taper and torsion
damper tapered
hole.
eTorque the torsion damper bolt to 125 N-m (13.0 kg-m,
94 ft-Ib)
.
eCheck the engine oil level (p. 306) and add oil if
insufficient.
Alternator Stator
Refer to p. 86, noting the following.
1. T ighten the alternator stator mounting Allen bolts (3)
to 9.8 N-m (1.0 kg-m
,
87 in-Ib) of torque.
Alternator Rotor
Refer to p. 86, noting the
following.
1. To remove the alternator rotor,
use
rotor pu lIer
57001-1099.
2.
Tighten the alternator rotor bolt to 125 N-m (13 .0
kg-m
,
94 ft-Ib) of torque. After t ightening the bolt
to the specified torque, loosen the bolt and re-tighten
the bolt to the same
torque.
Clutch
Refer to p. 310, noting the following.
1. The installing order and number of the clutch friction
plates and steel plates are changed
.
Install the friction
plates
(7)
and steel plates (12) starting with a friction
plate,
and then install the two steel plates
.
Repeat
this procedures, and finally install the friction
plate.
"NOTE"
OFirst, install the six friction plates fitting the tangs of
the plate in the grooves
®
in the clutch
housing.
And
then, install the last one fitting the tangs of the plate in
the grooves
®
in the housing (See fig.
£159
on p .89).
347

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