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Torsion Damper, Starter Motor Clutch; (other Than U.s. And Canadian Models) - Kawasaki KZ1300-A1 Quick Reference Manual

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SUPPLEMENT--1982 MODEL
A. Holder
C. Torsion Damper
B. Rotor
D. Starter Motor Clutch
eRemove
the rollers,
springs,
and
spring
caps
(3ea) from
the
stater motor clutch.
A. Spring
C. Roller
B. Spring Cap
D. Starter Motor Clutch
Assembly
Points
eApply
a molybdenum disulfide
engine
assembly grease
to the
under
side of each Allen bolt head.
eTighten
the stater motor clutch Allen bolts (3) to
38 N-m
(3.9
kg-m,
28 ft-Ib) of
torque.
Installation
Points
eApply
a
molybdenum
disulfide
engine
assembly grease
to
the reduction gear
shaft.
eBe
sure that
the
washer between
the starter
clutch gear
and
crankshaft is placed with the
chamfered
side
facing
toward the
crankshaft.
(See
fig
.
E124
on
p. 80.)
.
e
Using
a high flash-point solvent, clean off
any
oil
or dirt
that
may
be on
the
crankshaft taper
and rotor
tapered
hole.
eTorque
the rotor bolt
to 125
N-m (13.0
kg-m,
94
ft-Ib).
After tightening the bolt
to the
specified
torque,
loosen
the bolt
and
re-tighten the
bolt to the same
torque.
eCheck
the engine oil
level,
and
add
oil as necessary
(p.306)
.
Torsion
Damper, Starter Motor Clutch
(Other than U.S. and Canadian Models)
Removal
eSet the motorcycle up on its center
stand
and
put
an
oil
pan
beneath the left engine cover.
eUnscrew the left engine cover Allen bolts (10) and
remove the cover.
eHold
ing a torsion damper with holder 57001-1156 and
three bolts (8
mm
diameter
x
1.25
mm
pitch
x
10
-
15
mm
length), remove the torsion damper mounting
bolt
and washer.
"NOTE"
OThe bolt
is
a left hand thread
and
must be turned
clockwise to loosen.
A. Holder
C. Turn clockwise to loosen.
B. Torsion Damper
ePu
ll out the torsion damper and
starter
motor clutch
assembly
using pull
ers
57001-259 and
1099.
Before
installing the
pullers,
screw bolt 92001-1425 into
the
crankshaft hole. Be
careful not to drop the
reduction
gear and/or
starter
clutch
gear.
A. Magneto Puller
C.
Torsion Damper
B. Rotor Puller
D. Bolt
eRemove the starter clutch gear,
washers
(2),
reduction
gear, and
its
shaft.
346

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