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Kawasaki KZ1300-A1 Quick Reference Manual Page 197

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MAINTENANCE--ENGINE
gear listed below. Find the difference between the two
readings to figure clearance, and replace any gear where
clearance exceeds the service limit.
Table H70
Gear/Shaft, Gear/Bushing
Clearance
Gear
Service Limit
Driven Shaft
1 st, 2nd, and 3rd
0.17 mm
5th
Drive Shaft
4th
0.16 mm
Drive
Shaft and Needle Bearing Measurement
9mm
~
1
L
'I
11111
1111111111
111111
II
rc
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~
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~
11 mm
Shaft bearing, bushing wear, damage
Check all the ball and needle bearings, and bushing of
the transmission shafts. See
Pg.
209 for ball and needle
bearing inspection. If there is any doubt as to the con-
dition of either bearing, replace it. If the bushing is
damaged, replace the outer shaft.
Measure the diameter of the drive, driven (inner and
outer), and output shafts where it passes through the
needle bearing or
bushing.
Replace the shaft if they
wear past the service limit. Measure the inside diameter
of the needle bearing outer race and the outer shaft
with a cylinder gauge. Replace the needle bearing outer
or outer shaft race if the diameter exceeds the service
limit. When replacing the shaft and/or needle bearing
outer race, replace the needle bearing
also.
Table H71
Drive Shaft
and Needle
Bearing
Wear
Location
Service Limit
A
21.96 mm
B
30.04 mm
C
27.94 mm
D and E
24.96 mm
I
I
I
JlY
-iE'l
II
'Y
Y'L
I
I
-====:d
r--
6Omm
120mm
Inner and
Outer Driven
Shafts and Needle Bearing Measurement
~~~~++--~Ar-~------------------------------------~
+
±
u
11
1111
197

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