Download  Print this page

Kawasaki KZ1300-A1 Quick Reference Manual Page 196

Hide thumbs

Advertisement

MAINTENANCE--ENGINE
gears.
If the thickness
of
a shift fork ear is
under
the
service limit, the shift
fork must be replaced. If
a gear
shift fork
groove
is
worn over
the
service limit, the gear
must be
replaced.
A. Shift Fork Thickness
B. Shift Fork Groove Width
Table H65
Shift Fork Thickness
Service Limit
5.7 mm
Table H66
Gear Shift Fork Groove Width
Service Limit
6.25
mm
Shift fork guide pin/shift drum groove wear
Measure the
diameter
of each
shift fork
guide
pin,
and measure the width of each shift drum
groove.
Re-
place
any shift
fork on
which the
guide pin
has worn
past
the service
limit.
If a shift
drum
groove
is
worn
past
the service
limit,
replace the sh ift
drum.
A.
Guide Pin Diameter
B. Shift Drum Groov8 Width
Table H67
Shift Fork Guide Pin Diameter
Service
Limit
7.85 mm
Table H68
Shift Drum Groove Width
Service Limit
8.25 mm
Shift rod inspection
Visually
inspect
the
sh
ift
rods.
If
they are
badly
worn
or
if they show
stepped
wear,
replace
the
shift
rods.
Gear backlash
eSp
lit the crankcases, leaving the
drive
shaft and
driven
shaft assemblies in
place.
eTo
measure
the
gear backlash
,
set a
dial gauge
against
the tooth
on one
gear,
and
move the gear back
and
forth lightly
while holding
the
other
gear steady
.
eThe
difference between
the
highest
and the lowest
gauge
reading is the amount
of
back
lash
.
Replace
both
gears
if
the
amount of backlash exceeds the
service limit.
A.
Move back and forth
lightly.
B. Hold steady.
Table H69
Gear Backlash
Service
Limit
0.30
mm
Gear dog, gear dog recess damage
Visually inspect
the gear dog
and
dog recesses.
Re-
place
any gears that have damaged, or unevenly or
excessively worn
dogs
or
dog
recesses.
A.
Gear Dog
B. Dog Recess
Gear/shaft wear
Measure the diameter
of each
shaft
and
bush ing with
a
micrometer,
and
measure
the inside
diameter
of each
196

Advertisement

Table of Contents

This manual is also suitable for:

Kz1300-a2

Comments to this Manuals

Symbols: 0
Latest comments: