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Kawasaki KZ1300-A1 Quick Reference Manual Page 185

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MAINTENANCE--ENGINE
Table H35
Piston Pin, Piston Pin Hole,
Small End Diameter
Pin
Pin Hole
Small End
Service Limit
14.96 mm
15.07 mm
15.05 mm
NOTE:
When a new piston or pin is used, also check
that piston-to-pin clearance
is
0_
006 -- 0.015 mm, and
that pin to small end clearance is within 0.005 -- 0.020
mm.
Water pump drive shaft journal wear
Measure the diameter of water pump drive shaft
journal with a micrometer. If the journal diameter is
less than the service limit at any point, replace the water
pump drive shaft.
A. Water Pump Drive Shaft Journal
Service Limit
23.95
mm
Water pump drive bevel gear inspection,
and journal wear
Visually inspect
the
water pump drive bevel gear
tooth and measure the diameter of the journal with a
micrometer.
If there is any abnormal damage or wear
on the tooth and/or the journal diameter is less than
one of service limit at any point, replace the water
pump drive bevel gear.
A. Bevel Gear Tooth
B. Bevel Gear Journal
Table H37
Water Pump Drive Bevel Gear
Journal Diameter
Service Limit
23.94
mm
Water pump bevel gear inspection, water pump
shaft journal wear
Visually
inspect
the water pump bevel gear. If there
is any abnormal damage or wear, replace it.
Measure two water pump shaft journal diameters with
a
micrometer.
If the diameter is less than the service
limit at any point, replace the water pump shaft.
A. Water Pump Shaft Journals
Service Limit
16.96 mm
Timing advancer drive gear inspection
Visually inspect the gear teeth. If there is any abnor-
mal damage and/or wear, replace the gear.
Cylinder bearing hole wear
Measure the five bearing inside diameters where the
water pump drive shaft, water pump drive bevel gear,
water pump shaft and timing advancer shaft are support-
ed in the cylinder. If the any of the diameters exceed
the service limit, replace the cylinder.
Table H39
Cylinder Bearings Inside Diameter
Service Limit
for Water Pump Drive Shaft
24.04 mm
for Water Pump Drive Bevel Gear
24.04 mm
for Water Pump Shaft
17.04 mm
for
Timing Advancer Shaft
20.04 mm
185

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