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Kawasaki KZ1300-A1 Quick Reference Manual Page 158

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OISASSEMBL Y -- CHASSIS
A. locked
B. Backlash (Total Amount)
NOTE:
Backlash, or gear lash is the amount of move-
ment of one gear relative to the other, measured with
one gear stationary.
If
the amount of backlash is out of the standard range,
replace the shim(s)
CD
of the ring gear and check the
backlash as described below. Repeat if necessary.
Table G4
Gear Backlash
I
Standard
0.
18~0.25 mm
NOTES:
1. For final gear case cover shim replacement,
see "Ring Gear" (Pg. 151).
2. Sh ims
CD
are available in the sizes shown in the table.
Table G5
Shim Sizes for Ring Gear
Thickness
(mm)
Part Number
0.1
92025-1048
0.15
92025-1049
0.2
92025-1050
0.3
92025-1051
0.6
92025-1045
0.9
92025-1046
1.2
92025-1047
Correct Tooth Contact Pattern
~~~tom
Heel
\
___ Toe
3. If the shim(s)
CD
thickness is to be increased by 0.1
mm, the backlash will be increased by about 0.075
mm.
Oppositely, when the shim thickness is de-
creased by 0.1 mm, backlash will be decreased by
about 0.075 mm. So the following formula can be
used to estimate the most desirable shim(s) thick-
ness from the present shim(s), when the backlash is
out of the standard range.
A
=
B + 1.3 x (0.22
-
C)
A
Desirable 5him(s)
CD
Thickness (mm)
B
Present 5him(s)
CD
Thickness (mm)
C
Backlash when present shims are installed
(mm)
Tooth Contact Adjustment
NOTES:
1. Check to see that there is no dirt
and
oil
on the gear teeth.
2. Special compounds are available from automotive
supply stores
for
the purpose of checking differential
gear tooth patterns and contact. Use one of these
for
checking the bevel gears
.
3.
The checking compound must be smooth and firm,
with the consistency of tooth paste.
4.
Using a paint brush, apply a thin layer to the teeth
.
If painted
too
thickly, the exact tooth pattern may
not appear.
.Apply checking compound to 4 or 5 teeth of the
pinion gear.
A. Ring Nut Wrench (57001·1051)
B. Pinion Joint Holder (57001-1050)
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