OISASSEMBL Y -- CHASSIS
A. Front Fork Cylinder Holder Handle (57001-183)
Remove the dust seal
from the outer
Slide or push the
Remove the cylinder base
Remove the retainer
from the outer tube with a
Pullout the oil seal
using the oil seal
and bearing remover and adapter
and Bearing Remover (57001-1058)
B. Adapter B
Replace the oil seal with a new one, apply oil to the
and install it with the bearing driver and the
bearing driver holder (special tools).
A. Bearing Driver (57001-140)
Apply liquid gasket to both sides of the gasket
and apply a non-permanent locking agent to the
Tighten the bolt using the front fork
and adapter (special tools) to
The torque for the
is 3.7 kg-m (27 ft-Ibs).
A. Apply a non-permanent locking agent.
B. Apply liquid gasket.
3. If the drain screw is removed, check the gasket
Replace the damaged gasket with a new
the drain screw, apply a liquid
gasket to the threads of the screw, and tighten the
4. Pour in the type and amount of fork oil specified
Table J 12 on
and adjust the oil level as
5. Check the
them with new ones if damaged.
6. After installing the front fork leg, tighten the top
bolt to 2.3 kg-m
non-permanent locking agent to the threads of the air
valve, and tighten the valve to 1.2 kg-m (104 in-Ibs)
of torque. Inject air through the air valve (Sec Pg.
REAR SHOCK ABSORBERS
Removal (either side):
Set the motorcycle up on
lf the left shock
to be removed
grab rail by removing
A. Grab Rail
B. Cap Nut
D. Rear Shock Absorber