OISASSEMBL Y -- CHASSIS
eRemove the straps which hold the left switch wiring
harness and right switch wiring harness to the handle-
eRemove the left switch housing from the handlebar
eRemove the right switch housing screws (2), and open
up the housing.
eLoosen the master cylinder clamp bolts (2).
A. Right Switch Housing
B. Master Cylinder Clamp Bolts
eRemove the handlebar clamp bolts and lockwashers
(4 ea), remove
clamp, and slide the handlebar
the throttle grip
housing, and master
A. Handlebar Clamp Bolts
e:o remove the clutch lever, left switch outer ring,
positioning plate, loosen the clutch
off the left hand grip, which is
bonded to the handlebar, and
off the clutch
a new left hand grip must be bonded
to the handlebar.
sure to use a left hand grip of
diameter and length.
1. Install the handlebar, handlebar clamps, lockwashers,
and clamp bolts so that the angle of the handlebar
matches the angle of the front fork as shown, and
tighten the clamp bolts evenly to 1.8 kg-m (13 .0
B. Front Fork
2. Install the right
housing, and tighten its
The upper half of the housing has a small
projection which fits into a small hole in the
The front switch housing screw is
3. With the brake lever mounted at the proper angle,
tighten the upper and then the lower master cylinder
clamp bolt to 0.80 kg-m (69 in-Ibs) of torque.
4. Check and adjust the following items.
Rear view mirror
eRemove the fuel tank (Pg.
eRemove the speedometer and tachometer cable.
eRemove both of the front disc brake calipers leaving
the brake hoses connected, and remove the front wheel
eRemove the brake hose guides at the left and right
front fork outer tubes.
eRemove the headlight unit
eDisconnect all the leads and plugs in the headlight