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Kawasaki KZ1300-A1 Quick Reference Manual Page 145

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OISASSEMBL Y -- CHASSIS
eRemove the straps which hold the left switch wiring
harness and right switch wiring harness to the handle-
bar.
eRemove the left switch housing from the handlebar
(Pg.143).
eRemove the right switch housing screws (2), and open
up the housing.
eLoosen the master cylinder clamp bolts (2).
A. Right Switch Housing
B. Master Cylinder Clamp Bolts
eRemove the handlebar clamp bolts and lockwashers
(4 ea), remove
the
clamp, and slide the handlebar
from
the throttle grip
,
right
switch
housing, and master
cylinder.
A. Handlebar Clamp Bolts
B. Clamp
e:o remove the clutch lever, left switch outer ring,
Inner
ring,
and
positioning plate, loosen the clutch
lever
holder
bolt,
cut
off the left hand grip, which is
bonded to the handlebar, and
slide
off the clutch
lever.
During
reassembly
a new left hand grip must be bonded
to the handlebar.
Be
sure to use a left hand grip of
the
correct inside
diameter and length.
Installation Notes:
1. Install the handlebar, handlebar clamps, lockwashers,
and clamp bolts so that the angle of the handlebar
matches the angle of the front fork as shown, and
tighten the clamp bolts evenly to 1.8 kg-m (13 .0
ft-Ibs) of
torque.
A. Handlebar
B. Front Fork
2. Install the right
switch
housing, and tighten its
screws.
The upper half of the housing has a small
projection which fits into a small hole in the
handle-
bar
(Fig.
GS8).
The front switch housing screw is
longer
than
the
rear
screw.
3. With the brake lever mounted at the proper angle,
tighten the upper and then the lower master cylinder
clamp bolt to 0.80 kg-m (69 in-Ibs) of torque.
4. Check and adjust the following items.
o
Front brake
oThrottle cable
(Pg.
14)
OClutch
(Pg. 20)
o
Rear view mirror
STEERING STEM
Removal:
eRemove the fuel tank (Pg.
46).
eRemove the speedometer and tachometer cable.
eRemove both of the front disc brake calipers leaving
the brake hoses connected, and remove the front wheel
(Pg.121).
eRemove the brake hose guides at the left and right
front fork outer tubes.
eRemove the headlight unit
(Pg.139).
eDisconnect all the leads and plugs in the headlight
housing.
145

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Kz1300-a2

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