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Kawasaki KZ1300-A1 Quick Reference Manual Page 115

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DISASSEMBLY -- ENGINE REMOVED
Ex
.
1
Incorrect tooth contact pattern 1
Decrease the driven shaft shim thickness by
0.05
mm
and increase the output shim thickness by the same
amount to correct the pattern shown below.
Repeat
in
0.05
mm steps if necessary.
Incorrect Tooth Contact Pattern 1
If
Foreword
Bottom
~Top
Heel-
TOP~
Bottom
Shim (s)
Heel
Driven Shaft
Bevel Gear
Shim(s)
1 1 - - -
Ex. 2 Incorrect tooth contact pattern 2
Increase
the driven shaft shim thickness by
0.05
mm
and decrease the output shaft shims by the same amount
Check the tooth contact pattern.
Repeat the shim
change procedure in
0.05
mm steps if necessary.
Incorrect Tooth Contact Pattern 2
lfForeward
Top~
Bottom
Bottom
~TOP
Heel
Heel
Driven
Shaft
Bevel
Gear
Shim(s)
Shim(s)
-When
the correct
pattern
is obtained, clean the check-
ing compound off the gear teeth.
Needle Thrust Bearing/Crankcase Clearance
When replacing the inner driven shaft parts, needle
thrust bearing, and/or crankcase halves, adjust the clear-
ance between the needle thrust
bearing
and the crank-
case.
Also,
after completion of transmission bevel gear
adjustment,
perform
this clearance
adjustment.
-Fit
the
driven
shaft assembly and needle thrust bearing
on
the upper crankcase half (Pg.
102),
and push the
bevel
gear so that the set ring on the
ball
bearing is
pressed
against the crankcase.
-Insert
the shims between the flat race and the crank-
case so that the clearance between the shims and the
crankcase is
less
than
0.05
mm.
NOTE: Insert
thinner
shims
on the thrust bearing
side.
Table F7
Shim Sizes
Thickness (mm)
Part
Number
0.1
92025-1023
0.15
92025-1024
0.2
92025-1025
0.3
92025-1026
0.6
92025-1020
0.9
92025-1021
1.2
92025-1
022
A.
Flat Race
B. Shims
Cam Damper
The damper spring
CD
must be compressed to the
spec-
ified length to
give
the cam damper correct preload.
This length will change, and therefore will need
to
be
adjusted, if any cam damper parts, inner driven shaft
(D,
outer driven
shaft
<D,
and/or needle bearing inner race
Q)
of the
driven
shaft are replaced
.
115

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