Download  Print this page

Kawasaki KZ1300-A1 Quick Reference Manual Page 106

Hide thumbs

Advertisement

DISASSEMBLY -- ENGINE REMOVED
A
.
Bevel Gear Holder (57001 -1043)
eRemove the lockwasher @, bevel gear, shim{s}
@.
eRemove the set ri ng
@
from the ball bearing
®
with
circlip pliers.
ePull
off the ball bearing using the bearing puller {special
tool}
.
A.
Bearing Puller (57001-158)
Outer
Shaft:
ePull
off the 1 st gear
®
,
washer
@
,
and 4th gear
©
from the outer
shaft,
and the needle bearing
CD
from
the other end
.
eSupport the 2nd gear
(j)
on a
press,
and push the
outer
shaft with the circlip driver (special tool) to pull off
the needle bearing inner race
@
.
A
.
Transmission Circlip Driver (57001-380)
eRemove the
2nd
gear
(j)
,
bushi ng
@
,
and spl ined
washer
@
.
eRem ove the circli
p
@
,
and pu
ll off the
5th
gear
@
.
eRem ove the circli
p
CD,
and pu
ll off the
sp
lin
ed
washer
CD
,
3rd
gear
CD
,
and
washer
CO.
Assembly:
NOTES:
1.
The bevel gears on the driven shaft and the
output shaft are lapped as a set in the factory to
get the best tooth
contact.
They must be replaced
together as a set.
2. Adjust the clearance between the needle thrust bear-
ing and the crankcase when replacing the inner shaft
parts and/or needle thrust bearing {Pg. 115}
.
3.
After com pleting the needle thrust bearing adjust-
ment, adjust the bevel gear backlash and tooth
contact pattern when replacing the bevel gears, ball
bearing, and/or set ring
(Pg. 112).
4. Adjust the cam damper shim when replacing the cam
damper parts, inner
shaft,
outer.
shaft, and/or needle
bearing inner race {Pg 115}.
5.
Replace any circlips that were removed with new
ones,
and install them so that the opening coincides
with one of the splined grooves in the shaft
{Fig.
F
27}.
6.
To avoid distortion of circli ps during
installation,
press them using a gear bushing or gear while spread-
ing the opening as necessary for the circlip to slide
over the shaft.
Outer
Shaft
:
e
lnstall the
washer,
3rd
gear,
and spl ined washer in that
order. The gear dog recesses are on the opposite side
of the
washer.
el
nstall the
circlip.
el
nstall the 5th
gear.
Align the oil hole with the oil
hole in the
shaft.
The groove for shift fork faces
toward the 3rd
gear.
e
lnstall the
circlip.
e
lnstall the spl ined washer and bush ing in that order.
Align the bushing oil hole with the oil hole in the
shaft.
A. Align oil
holes.
106

Advertisement

Table of Contents

This manual is also suitable for:

Kz1300-a2

Comments to this Manuals

Symbols: 0
Latest comments: