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Kawasaki KZ1300-A1 Quick Reference Manual Page 103

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DISASSEMBLY -- ENGINE REMOVED
Drive Shaft
1.
Needle Bearing
6.
Circlip
Outer Race
7.
Splined Washer
2.
Circlip
8.
4th Gear
3.
Needle Bearing
9.
Collar
4.
Circlip
10.
Secondary Chain Driven
5.
3rd Gear
Sprocket
e
To remove the ball bearing
13
on the sprocket, use the
bearing puller (special tool
:
PIN 57001
-158).
e
Pull out the needle bearings
®
from the secondary
chain driven sprocket using the oil seal and bearing
remover (special tool)
.
A.
Oil
Seal and Bearing Remover
(57001-1058)
Assembly:
NOTES:
1.
Use new
circlips.
Never
re-use
circlips that
have been removed
.
Install circlips so that
the
open-
ing
coincides
with one of the splined grooves
in
the
shaft.
11. Steel Washer
12.
Copper Washer
13.
2nd
Gear
14.
Splined Washer
15.
Splined Washer
16.
5th Gear
Circlip
Installation
17.
18.
19.
20.
21.
Bushing
Splined Washer
Ball Bearing
Needle Bearing
Ball Bearing
2.
To
avoid
distortion of circlips during
installation,
press them using a gear bushing or gear while spread-
ing the opening as necessary for the
circlip
to slide
over the shaft.
e
lnstall the needle bearings using a suitable
driver.
Press
them into place until the bearing
end is
even with the
end of the
hole.
e
Using the
spring compressor-
(special tool), drive the
ball bearing on until
it stops
at the stepped portion of
the sproc ket.
103

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