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dymax 200 User Manual

Handheld diaphragm valve
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Summary of Contents for dymax 200

  • Page 2 Dymax is willing to assist users in their performance testing and evaluation. Data sheets are available for valve controllers or pressure pots upon request.

  • Page 3: Table Of Contents

    Product Overview....................5 Description of the Model 200 Dispensing Valve ..........5 Assembly and Setup ..................... 7 Unpacking and Inspecting Your Shipment ............7 Parts Included in the Model 200 Dispensing Valve ...........7 System Set-Up ....................7 Operation ......................9 Start Up ......................9 Operation ......................10...

  • Page 4: Introduction

    Model 200 Dispensing Valve User Guide Introduction Introduction to the User Guide This guide describes how to assemble, use, and maintain the Dymax Model 200 dispensing valve safely and efficiently. Intended Audience Dymax prepared this user guide for experienced process engineers, maintenance technicians, and manufacturing personnel.

  • Page 5: Safety

    To learn about the safe handling and use of dispensing fluids, obtain and read the MSDS for each fluid before using it. Dymax includes an MSDS with each adhesive sold. MSDS for Dymax products can be requested through the Dymax website.
  • Page 6 Component Description The Model 200 is comprised of two main sections — the Fluid Section and the Piston and Lever Section, which are housed all in one Body. The Body of the Fluid Section is constructed of Delrin®...

  • Page 7: Assembly And Setup

    Open each box and check for equipment damage. If parts are damaged, notify the shipper and submit a claim for the damaged parts. Contact Dymax so that new parts can be shipped to you immediately. Check that the parts included in your order match those listed below. If parts are missing, contact your local Dymax representative or Dymax Customer Support to resolve the problem.
  • Page 8 Model 200 Dispensing Valve User Guide Fluid The Model 200 diaphragm valve requires a material reservoir or pressure tank to draw material from. The material reservoir should be connected to the Model 200 through the 1/8" NPT port located on the Delrin® fluid section of the valve. Typically material is fed into the valve through 3/8"...

  • Page 9: Operation

    Operation Start Up At the beginning of the day or a shift, it is necessary to properly start the Model 200 to begin normal operation. To start the dispensing valve, follow the instructions below. Refer to Figure 1 for part references.

  • Page 10: Operation

    Screw (K) using a .050" Allen key. Shut Down At the end of the day or shift, it is necessary to shut down the Model 200 dispensing system properly in order to keep material from curing inside the valve. To shut down the dispensing system, follow the instructions below.

  • Page 11: Cleaning & Maintenance

    Model 200 Dispensing Valve User Guide Cleaning & Maintenance Routine Cleaning and Disassembly Cleaning and rebuilding the valve will be required from time to time. Refer to Figure 1 for part reference letters. If possible, flush the valve thoroughly with an appropriate solvent before disassembly.

  • Page 12: Assembly Instructions

    Model 200 Dispensing Valve User Guide Assembly Instructions Slide the Standoffs (F) through the bottom of the Valve Top Cap (A) and rotate the threaded sides outward. Place the Handle (G) in between the Standoffs (F) and insert the Dowel Pin (J) to hold in place.

  • Page 13: Troubleshooting

    Model 200 Dispensing Valve User Guide Troubleshooting Table 1. Troubleshooting Chart for Model 200 Dispensing Valve Problem Possible Cause Corrective Action Increase the fluid pressure above The fluid pressure is too low 15 psi The valve does not dispense There is material cured in the...

  • Page 14: Spare Parts And Accessories

    Luer Lock Adapter T16658 Warranty From date of purchase, Dymax Corporation offers a one-year warranty against defects in material and workmanship on all system components with proof of purchase and purchase date. Unauthorized repair, modification, or improper use of equipment may void your warranty benefits.
  • Page 15 Model 200 Dispensing Valve User Guide...
  • Page 16 © 2011-2013 Dymax Corporation. All rights reserved. All trademarks in this guide, except where noted, are the property of, or used under license by Dymax Corporation, U.S.A. Teflon and Delrin are registered trademarks of DuPont. Please note that most dispensing system applications are unique. Dymax does not warrant the fitness of the product for the intended application. Any warranty applicable to the product, its application and use is strictly limited to that contained in Dymax standard Conditions of Sale published on our website.

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