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Summary of Contents for SCHUNK PMP
- Page 1 Original operating manual Assembly and operating manual Portal module...
- Page 2 Imprint Copyright: This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights reserved. Any reproduction, processing, distribution (making available to third parties), translation or other usage - even excerpts - of the manual is especially prohibited and requires our written approval.
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Page 3: Table Of Contents
2.12.1 Protection during handling and assembly .......... 11 2.12.2 Protection during commissioning and operation ........ 12 2.12.3 Protection against dangerous movements.......... 12 2.12.4 Protection against electric shock............ 13 2.13 Information about special dangers.............. 13 Technical Data ...................... 14 03.00 | PMP | Assembly and operating manual | en | 389313... - Page 4 Assembling the module .................. 33 Assembly / spare parts ................... 34 PMPS/F 16 ...................... 34 PMPS/F 25 ...................... 35 Translation of original declaration of incorporation .......... 37 10 Annex to Declaration of Incorporation .............. 38 03.00 | PMP | Assembly and operating manual | en | 389313...
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Page 5: General
Dangers for persons! Non-observance can lead to irreversible injury and even death. CAUTION Dangers for persons! Non-observance can cause minor injuries. NOTICE Material damage! Information about avoiding material damage. 03.00 | PMP | Assembly and operating manual | en | 389313... -
Page 6: Definition Of Terms
Parts touching the workpiece and wear parts are not included in the warranty. 1.3 Scope of delivery The scope of delivery includes • Portal module PMP in the version ordered • Assembly and Operating Manual 03.00 | PMP | Assembly and operating manual | en | 389313... -
Page 7: Accessories
For further information, consult the latest catalog. 1.4.6 T-nuts For mounting the linear module on the machine / system. Overview of T-nuts Designation Type/ID number T-nut for PMP S/F NT-M5 / 0313607 03.00 | PMP | Assembly and operating manual | en | 389313... -
Page 8: Basic Safety Notes
Use of unauthorized spare parts Using unauthorized spare parts can endanger personnel and damage the product or cause it to malfunction. • Use only original spare parts or spares authorized by SCHUNK. 03.00 | PMP | Assembly and operating manual | en | 389313... -
Page 9: Environmental And Operating Conditions
Due to its technical training, knowledge and experience, service Service personnel of personnel of the manufacturer is able to perform the delegated the manufacturer tasks and to recognize and avoid possible dangers. 03.00 | PMP | Assembly and operating manual | en | 389313... -
Page 10: Personal Protective Equipment
• When handling heavy weights, use lifting equipment to lift the product and transport it by appropriate means. • Secure the product against falling during transportation and handling. • Stand clear of suspended loads. 03.00 | PMP | Assembly and operating manual | en | 389313... -
Page 11: Malfunctions
• For all work, secure the product against accidental operation. • Observe the relevant accident prevention rules. • Use suitable assembly and transport equipment and take precautions to prevent jamming and crushing. 03.00 | PMP | Assembly and operating manual | en | 389313... -
Page 12: Protection During Commissioning And Operation
Before starting up the machine or automated system, check that the EMERGENCY STOP system is working. Prevent operation of the machine if this protective equipment does not function correctly. 03.00 | PMP | Assembly and operating manual | en | 389313... -
Page 13: Protection Against Electric Shock
Risk of injury when the machine/system moves unexpectedly in the case of a loss of power supply or control system malfunction. Use of a holding brake on the linear axis. 03.00 | PMP | Assembly and operating manual | en | 389313... -
Page 14: Technical Data
More technical data is included in the catalog data sheet. Whichever is the latest version. NOTICE The gantry modules may not under any circumstances have been operated with oiled air before operation with unoiled air. 03.00 | PMP | Assembly and operating manual | en | 389313... -
Page 15: Assembly
Grooves fasten the module underneath on the profile, the load can be mounted and fastened on the slide using bore holes and threads. Position dimensions, etc. ☞ Catalog. PMPS/F 16 connection geometries PMPS/F 25 connection geometries 03.00 | PMP | Assembly and operating manual | en | 389313... - Page 16 4.55 7.95 Fitting example PMPS/F on pillar profile modular system, horizontal and vertical Additional information on the pillar profile modular system and mounting elements for attachment ☞ Catalog. 03.00 | PMP | Assembly and operating manual | en | 389313...
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Page 17: Compressed Air Supply
• Observe the requirements for the air supply Technical Data 14]. Compressed air connections PMPS/F ..Axes Thread diameter of the air connections PMP 16 PMP 25 Air connection thread G 1/8" 03.00 | PMP | Assembly and operating manual | en | 389313... -
Page 18: Setting The Speed
NOTE A smooth motion may also be too slow in many use-cases. Further settings can be made via the shock absorbers, Adjustment of the shock absorber strocke 19]. 03.00 | PMP | Assembly and operating manual | en | 389313... -
Page 19: Adjustment Of The Shock Absorber Strocke
The shock absorber stroke is too short and the unit arrives in the end position too abruptly. Movement End position Damping Time T Target time Optimal shock absorber stroke. 03.00 | PMP | Assembly and operating manual | en | 389313... -
Page 20: End Position - Sets
The end positions can be finely adjusted by the shock absorbers - stop collar LMST the maximum possible setting range X is included in the catalog modular assembly automation 03.00 | PMP | Assembly and operating manual | en | 389313... - Page 21 The stop slide AS-... is mounted on the carriage of the portal actuator and, depending on the design, is suitable for approaching the intermediate position from one side or both sides. Installation of AS and ZA 03.00 | PMP | Assembly and operating manual | en | 389313...
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Page 22: Variable End Stop Ve
The counternut is loosened and the appropriate setting value is adjusted by turning the adjustment screw. The permissible setting values Z are given in the SCHUNK standard catalog modular assembly automation. damping adjustment dimension "Z" 03.00 | PMP | Assembly and operating manual | en | 389313... -
Page 23: Intermediate Stop As/Za
(11). • The cover plate (6 and 7) is prepared for installation of a proximity switch NI 30 that interrogates the precision position of the stop slide 03.00 | PMP | Assembly and operating manual | en | 389313... -
Page 24: Intermediate Stop Za
NI 40 (14a). Query of the interactive position by the proximity switch NI40 (14b) is optionally possible. Section drawing and installation of the sensors ZA... 03.00 | PMP | Assembly and operating manual | en | 389313... -
Page 25: Handling
A switch cam will be requested at the stop slide. Achieving a precise end position is sensed by the sensors NI30 on the stop slide. Thus any intermediate position and end position can be requested exactly. 03.00 | PMP | Assembly and operating manual | en | 389313... -
Page 26: Cable Track
Ordering numbers are as indicated in the following example • Part-No1: KSH...-01 NOTE Always quote the stroke or the Id.-No. of the axis at part 05 Assembly / spare parts 34] 03.00 | PMP | Assembly and operating manual | en | 389313... -
Page 27: Vertical Ksv
Order numbers as given in the following example: • • Part no. 1: KSV...-01 NOTE For part 05, always specify the stroke or the axis Id-No. Assembly / spare parts 34]. 03.00 | PMP | Assembly and operating manual | en | 389313... -
Page 28: Commissioning
• Do not load the portal module beyond the operating range limit. Excessive loading can cause damage or result in guide unit inaccuracies. The maximum permissible loads are listed in the catalog. 03.00 | PMP | Assembly and operating manual | en | 389313... -
Page 29: Troubleshooting
Damping adjustment “Z” 22] Stop collar AS …. 23] Stroke speed too high. Check / reduce stroke speed with ventilation valves. Change defective exhaust ait throttle if necessary. 03.00 | PMP | Assembly and operating manual | en | 389313... -
Page 30: Service Load Vibrates In End Position
Change defective exhaust ait throttle if necessary. Bad damping. Adjusting damping., Damping adjustment “Z” 22], Stop collar AS …. 23] Unfavorable installation. Check construction. PMPS/F type too small Use larger PMPS/F type 03.00 | PMP | Assembly and operating manual | en | 389313... -
Page 31: Maintenance
Mechanical testing on backlash and ease of movement of the guides. Grease the intended lubrication points Lubricants/ Lubrication points (basic lubrication) 32] regularly rodless cylinder Checking for leaks 03.00 | PMP | Assembly and operating manual | en | 389313... -
Page 32: Lubricants/Lubrication Points (Basic Lubrication)
It is recommended to repair damaged and defective modules • in the factory. Contact your SCHUNK contact person. 03.00 | PMP | Assembly and operating manual | en | 389313... -
Page 33: Assembling The Module
Observe specified lubricant and greasing areas Lubricants/ • Lubrication points (basic lubrication) 32]. Secure all screws using a suitable chemical screw lock. • 03.00 | PMP | Assembly and operating manual | en | 389313... -
Page 34: Assembly / Spare Parts
Always state the module stroke or the Id-No. when placing orders. Please contact your SCHUNK contact if damage should occur to the heavy-duty guide (01). 8.1 PMPS/F 16 PMPS 16 03.00 | PMP | Assembly and operating manual | en | 389313... - Page 35 Assembly / spare parts PMPF 16 * Glued to the base part, order together stroke- dependent, always indicate the stroke or the Id.-No. to the order 8.2 PMPS/F 25 PMPS 25 03.00 | PMP | Assembly and operating manual | en | 389313...
- Page 36 Assembly / spare parts PMPF 25 Glued to the base part, order together stroke- dependent, always indicate the stroke or the Id.-No. to the order 03.00 | PMP | Assembly and operating manual | en | 389313...
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Page 37: Translation Of Original Declaration Of Incorporation
Person authorized to compile the technical documentation: Robert Leuthner, Address: see manufacturer's address Lauffen/Neckar, February 2019 p.p. Ralf Winkler, Manager for development of gripping system components 03.00 | PMP | Assembly and operating manual | en | 389313... -
Page 38: Annex To Declaration Of Incorporation
1.2.4 Stopping 1.2.4.1 Normal stop 1.2.4.2 Operational stop 1.2.4.3 Emergency stop 1.2.4.4 Assembly of machinery 1.2.5 Selection of control or operating modes 1.2.6 Failure of the power supply 03.00 | PMP | Assembly and operating manual | en | 389313... -
Page 39: Pmp | Assembly And Operating Manual | En
External radiation 1.5.12 Laser radiation 1.5.13 Emissions of hazardous materials and substances 1.5.14 Risk of being trapped in a machine 1.5.15 Risk of slipping, tripping or falling 1.5.16 Lightning 03.00 | PMP | Assembly and operating manual | en | 389313... - Page 40 Supplementary essential health and safety requirements for machinery intended for underground work Supplementary essential health and safety requirements for machinery presenting particular hazards due to the lifting of persons 03.00 | PMP | Assembly and operating manual | en | 389313...
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