Barco CLM W6 Service Manual
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Barco CLM W6 Service Manual

Barco CLM W6 Service Manual

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CLM W6/HD6
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Summary of Contents for Barco CLM W6

  • Page 1 CLM W6/HD6 Service Manual...
  • Page 2 Barco nv Events Noordlaan 5, B-8520 Kuurne Phone: +32 56.36.89.70 Fax: +32 56.36.88.24 E-mail: sales.events@barco.com Visit us at the web: www.barco.com...
  • Page 3 Preface This manual applies to Barco CLM W6/CLM HD6 projection system. The manual helps you to get a brief description of basic technical information in service and maintain the product. Your customers will be appreciate the quick response time when you immediately identify problems that occur with our products.

  • Page 4: Table Of Contents

    Disassemble Dual lamp blower module 2-25 Disassemble Front dual lamp blower module 2-28 Disassemble ROD and DA blower module 2-30 Disassemble Blower Bracket 2-31 Disassemble Engine Module 2-32 Disassemble Fan (70*20) 2-42 Disassemble LVPS Module 2-45 CLM W6/CLM HD6 Jan 31, 2012...
  • Page 5 Power Troubleshooting mage Performance Troubleshooting Remote Control Troubleshooting 3-11 Network Troubleshooting 3-12 Chapter 4 Function Test & Alignment Procedure Test Equipment Needed Service Mode and Hidden Menu OSD Reset Reset Lamp Hour Test Condition CLM W6/CLM HD6 Jan 31, 2012...
  • Page 6 Section 2: Network Firmware Upgrade Procedure Equipment Needed Read Projector P Network Setting PC Hardware Link Section 3: Re-write Serial Number Equipment Needed 5-11 Re-write Serial Number Procedure 5-12 Appendix A Exploded Image Appendix B (S/N Definition) CLM W6/CLM HD6 Jan 31, 2012...

  • Page 7: Chapter 1 Introduction

    • WT94-Wide: Typical 5404 lm : Typical 5404 lm • WT94-Tele: Typical 3��12 lm : Typical 3��12 lm • For CLM W6: WT96 (Fixed Lens) ≈ 0.81 WT93 (Wide Zoom) ≈ 1.27-1.52 WT91 (Standard lens) ≈ 1.52-2.03 WT95 (Standard Zoom) ≈ 2.03-3.85 WT94 (Long Zoom) ≈...
  • Page 8 Chapter 1 Introduction Item Description • Standard lens (WT91) ≈ 1.45-1.94 (WUXGA), 1.52-2.03 (WXGA), Zoom Ratio : 1.33X • Fixed Lens (WT96) ≈ 0.77 (WUXGA), 0.81 (WXGA) • Wide Zoom (WT93) ≈ 1.20-1.45 (WUXGA), � Projection lens 1.27-1.52 (WXGA), Zoom Ratio : 1.2X •...
  • Page 9 • DMD TYPE-A 1280x800 PIXEL 0.65” WXGA-800 2xLVDS DMD chip “TI” (for CLM W6) • DMD TYPE-A 1080P 0.65” 2xLVDS (for CLM HD6) • 1280x800 WXGA (for CLM W6) Native resolution • 1920x10��0 10��0P (for CLM HD6) • Standards : NTSC, NTSC4.43...

  • Page 10: System Block Diagram

    Chapter 1 Introduction 1-2 System block diagram CLM W6_CLM HD6 Jan 31, 2012...

  • Page 11: Main Board Connection Diagram

    Chapter 1 Introduction 1-3 Main board connection diagram CLM W6_CLM HD6 Jan 31, 2012...

  • Page 12: Chapter 2 Disassembly Process

    Chapter 2 Disassembly Process 2. Disassembly Process 2-1 Equipment Needed & Product Overview . Screw Bit (+) :05 2. Screw Bit (+) :07 3. Screw Bit (-) :07 4. Hex Sleeves 5 mm 5. Tweezers 6. + NO.0 Screwdriver 7. Knife 8.

  • Page 13: Disassemble Projector Lens

    Chapter 2 Disassembly Process 2-2 Disassemble Projector Lens . Open one cover on the front cover (red square). 2. Pull up the lens handle (yellow arrow). 3. Hold projector lens, remove it carefully. Projector Lens Repair note: - Please hold lens module in the right way.

  • Page 14: Disassemble /O Cover

    Chapter 2 Disassembly Process 2-3 Disassemble I/O COVER . Unscrew 7 black screws (yellow circle) and 8 hex screws (red circle) to disassemble I/O cover. 2. Unplug 2 connectors (red square). Repair note: - Please arrange the two wires, when assemble I/O cover. 3.
  • Page 15 Chapter 2 Disassembly Process 6. Unscrew 6 screws (yellow circle), remove LED module. Repair note: - Please stick the 6 mylar (red square) as it was when assemble LED module. 7. Unplug 3 connectors (yellow square), remove LED cable. 8. Open 6 clips (red square), separate LED light Bar and LED light holder.

  • Page 16: Disassemble Main Board Module

    Chapter 2 Disassembly Process 2-4 Disassemble Main Board Module . Unscrew 9 black screws (red circle) to remove Main board door. 2. Unscrew 7 screws (yellow circle) and unplug 4 connectors (red square). CLM W6_CLM HD6 Jan 3, 202...
  • Page 17 For CLM HD6: Unplug  connector (yellow square) and other 3 connectors (blue square) on the opposite side. Remove main board. For CLM W6: CLM HD6 Unplug  connector (yellow square) and other 4 connectors (red square) on the opposite side.
  • Page 18 Chapter 2 Disassembly Process 5. Unscrew 2 screws (yellow circle) to disassemble LAN board. LAN Board 6. Unscrew 2 hex screws (red circle) and  screw (orange circle) to disassemble Ethernet board. Ethernet Board CLM W6_CLM HD6 Jan 3, 202...

  • Page 19: Disassemble Lamp Module

    Chapter 2 Disassembly Process 7. Unscrew 2 hex screws (yellow circle). 8. Dissemble main board. 2-5 Disassemble Lamp Module . Loosen 2 "-" screws (red circle). 2. Pull the lamp door along the yellow dotted line. CLM W6_CLM HD6 Jan 3, 202...
  • Page 20 Chapter 2 Disassembly Process 3. Loosen 4 "-" screws (orange circle) to disassemble lamp cover. 4. Loosen 4 "-" screws (yellow circle) to disassemble lamp. CLM W6_CLM HD6 Jan 3, 202...

  • Page 21: Disassemble Color Wheel Module

    Chapter 2 Disassembly Process 2-6 Disassemble Color Wheel Module . Unplug  connector (red square). 2. Unscrew 2 "-" screws (yellow circle) to disassemble color wheel module. 3. Remove Color wheel module. 4. Unscrew 3 screws (green circle) to disassemble color wheel board cover. Color wheel board cover CLM W6_CLM HD6 Jan 3, 202 2-0...
  • Page 22 Chapter 2 Disassembly Process 5. Unplug 2 connectors (red square) and unscrew 2 screws (yellow circle) to disassemble color wheel board. Color wheel board 6. Unscrew  screw (red circle) to disassemble photo sensor board. Photo sensor board 7. Disassemble Color wheel module. Color wheel module CLM W6_CLM HD6 Jan 3, 202 2-...

  • Page 23: Disassemble Front Cover Module

    Chapter 2 Disassembly Process 2-7 Disassemble Front Cover Module . Unscrew 4 screws (red circle), pull down the front cover (orange arrow). 2. Unplug 2 connectors (yellow square) to disassemble Front cover module. 3. Use a tweezers to open  clip (yellow square).
  • Page 24 Chapter 2 Disassembly Process 6. Unscrew 2 screws (yellow circle). . Unscrew 2 screws (yellow circle). 7. Remove LED board and Front LED cover. LED board Front LED cover 8. Unscrew 4 screws (red circle) to disassemble Lens shelter rubber. CLM W6_CLM HD6 Jan 3, 202 2-3...

  • Page 25: Disassemble Front Cover Shielding

    Chapter 2 Disassembly Process 9. Use a tweezers to disassemble Lens lock door module (yellow square). 2-8 Disassemble Front Cover Shielding . Unscrew 4 screws (red circle) to disassemble front cover shielding. CLM W6_CLM HD6 Jan 3, 202 2-4...

  • Page 26: Disassemble Top Cover

    Chapter 2 Disassembly Process 2-9 Disassemble Top Cover . Unscrew 2 screws (pink circle) to disassemble Top cover. 2. Pull the front cover forward (orange arrow) to remove Top cover. 2-10 Disassemble Top Cover Shielding . Unscrew 4 screws (red circle) to disassemble Color wheel cover.

  • Page 27: Disassemble Keypad Board Module

    Chapter 2 Disassembly Process 2-11 Disassemble Keypad Board Module . Unscrew 2 screws (yellow circle) to disassemble Keypad Board module. 2. Unplug  connector (yellow square). 3. Unplug 3 connectors (red square). 4. Unscrew 4 screws (red circle) to disassemble Keypad panel. CLM W6_CLM HD6 Jan 3, 202 2-6...
  • Page 28 Chapter 2 Disassembly Process 5. Unscrew 4 screws (yellow circle) to disassemble Keypad Board. 6. Use a tweezers to remove I/O shielding (red arrow) and 4 springs (red circle). CLM W6_CLM HD6 Jan 3, 202 2-7...

  • Page 29: Disassemble Connector Board

    Chapter 2 Disassembly Process 7. Disassemble Keypad board module. 2-12 Disassemble Connector Board . Unplug 2 connectors (yellow square). Remove  LED cable. LED Cable CLM W6_CLM HD6 Jan 3, 202 2-8...
  • Page 30 Chapter 2 Disassembly Process 2. Unscrew 2 screws (yellow circle) to remove keypad cable. 3. Unscrew 2 screws (red circle) to remove connector board. Note: Make sure to plug each connector in the right position on the connector board during assembly procedure. Please refer to the table below for the details of the connectors on connector board.
  • Page 31 Chapter 2 Disassembly Process Male Connector Item The key feature Figure on Connector Board Composed of Red/Black/Blue/Green/ Yellow/White Wire, Gray Connector CNNT BD TO MB and Black wire tube (60 pin) Composed of Red/Black/Yellow/White MOTOR-BD Wire, White Connector and Black wire tube (4 pin) Composed of Yellow/Black/Brown/Red LENS SHIFT MOTOR-H...
  • Page 32 Chapter 2 Disassembly Process Male Connector Item The key feature Figure on Connector Board Composed of Red/Yellow/Black Wire, FAN-7 (20X25-R) White Connector and Black wire tube (3 pin) Composed of Blue/Black/Yellow/Or- LED STATUS ange/Red Wire, White Connector and Black wire tube (0 pin) Composed of Red/Blue/Black Wire, F-FAN  White Connector and Blue wire tube...

  • Page 33: Disassemble Right Lamp Driver

    Chapter 2 Disassembly Process Male Connector Item The key feature Figure on Connector Board Composed of Red/Blue/Black Wire, F-FAN 2 White Connector and Blue wire tube (3 pin) 2-13 Disassemble Right Lamp Driver . Unscrew 5 screws (yellow circle). CLM W6_CLM HD6 Jan 3, 202 2-22...
  • Page 34 Chapter 2 Disassembly Process 2. Pull up lamp driver gently, unplug 3 connectors on it (yellow square). Remove lamp driver to main board cable. 3. Unplug  connector (red square) on LVPS module. Remove right lamp driver module. 4. Use a tweezers to loosen 4 tenons (yellow circle) to remove right lamp driver.
  • Page 35 Chapter 2 Disassembly Process Note: Please hold lamp driver in the right way, the same to LVPS. 5. Unscrew 2 screws (yellow circle) to disassemble interrupt switch. 6. Unscrew 2 hex pillars (red circle) to disassemble interrupt switch holder. CLM W6_CLM HD6 Jan 3, 202 2-24...

  • Page 36: Disassemble Dual Lamp Blower Module

    Chapter 2 Disassembly Process 2-14 Disassemble Dual lamp blower module . Unscrew 4 screws (yellow circle) to remove dual lamp blower module. 2. Unscrew 4 screws (red circle) to disassemble dual lamp blower module. CLM W6_CLM HD6 Jan 3, 202 2-25...
  • Page 37 Chapter 2 Disassembly Process 3. Unscrew 5 screws (red circle) to disassemble dual lamp blower cover. 4. Unscrew 4 screws (yellow circle) to disassemble dual lamp blower. 5. Separate 2 blowers from rubber. Dual blower rubber Blower CLM W6_CLM HD6 Jan 3, 202 2-26...
  • Page 38 Chapter 2 Disassembly Process 6. Unscrew 2 screws (yellow circle) to separate 2 blower ducts from blower bracket. 7. Separate 4 rubbers (red circle) from blower bracket. CLM W6_CLM HD6 Jan 3, 202 2-27...

  • Page 39: Disassemble Front Dual Lamp Blower Module

    Chapter 2 Disassembly Process 2-15 Disassemble Front dual lamp blower module . Unscrew 2 screws (yellow circle) to remove right lamp blower module. 2. Tear off 4 rubbers (red circle) to disassemble right lamp blower. 3. Unscrew 2 screws (green circle) to remove right lamp blower air guide.
  • Page 40 Chapter 2 Disassembly Process 4. Unscrew 2 screws (yellow circle) to remove right lamp blower module. 5. Tear off 4 rubbers (red circle) to disassemble right lamp blower. 6. Unscrew 2 screws (green circle) to remove right lamp blower air guide. CLM W6_CLM HD6 Jan 3, 202 2-29...

  • Page 41: Disassemble Rod And Da Blower Module

    Chapter 2 Disassembly Process 2-16 Disassemble ROD and DA blower module . Unscrew  screw (red circle) to remove thermal sensor board. 2. Unscrew 2 screws (yellow circle) to remove ROD and DA blower module. 3. Unscrew 2 “-“ screws (green circle) to disassemble ROD and DA blower module.

  • Page 42: Disassemble Blower Bracket

    Chapter 2 Disassembly Process 4. Tear off 4 rubbers (yellow circle) to disassemble ROD and DA blower module. 2-17 Disassemble Blower Bracket . Unscrew 2 screws (red circle) to remove blower bracket. CLM W6_CLM HD6 Jan 3, 202 2-3...

  • Page 43: Disassemble Engine Module

    Chapter 2 Disassembly Process 2-18 Disassemble Engine Module Caution: - Disassemble Engine module require specific environmental conditions (clean room). . Unplug  lamp cable (yellow circle). CLM W6_CLM HD6 Jan 3, 202 2-32...
  • Page 44 Chapter 2 Disassembly Process 2. Unplug  connector (red square) on LVPS module. 3. Unscrew 6 screws (red circle). Remove engine module. CLM W6_CLM HD6 Jan 3, 202 2-33...
  • Page 45 Chapter 2 Disassembly Process 4. Unscrew 4 black screws (yellow circle) to remove blower module (50X20 mm). 5. Unscrew  screw (red circle) to disassemble blower module. CLM W6_CLM HD6 Jan 3, 202 2-34...
  • Page 46 Chapter 2 Disassembly Process 6. Separate air duct, blower and rubber. 7. Unscrew 4 screws (red circle) to remove lamp housing. 8. Unscrew 2 screws (yellow circle) to disassemble lamp housing module. CLM W6_CLM HD6 Jan 3, 202 2-35...
  • Page 47 Chapter 2 Disassembly Process 9. Unscrew 4 screws (yellow circle) to disassemble lamp housing. 0. Unscrew 4 screws (red circle) to disassemble 2 lamp cables. CLM W6_CLM HD6 Jan 3, 202 2-36...
  • Page 48 Chapter 2 Disassembly Process . Separate lamp housing. 2. Unscrew 2 screws (red circle) to disassemble Thermal switch. Thermal Switch CLM W6_CLM HD6 Jan 3, 202 2-37...
  • Page 49 Chapter 2 Disassembly Process 3. Unscrew  screw (yellow circle) to disassemble the Prism sensor cable. Prism sensor 4. Disassemble lamp housing module. Bottom Front CLM W6_CLM HD6 Jan 3, 202 2-38...
  • Page 50 Chapter 2 Disassembly Process 5. Only for CLM W6: Open  clip (red circle) to remove thermal pad cable. 6. Unscrew 4 heat sink screws (yellow circle) to disassemble heat sink. CLM W6_CLM HD6 Jan 3, 202 2-39...
  • Page 51 DMD chip, DMD socket and DMD mask sequentially. Note: 1. Keep the glass of a DMD chip facing up when putting it aside. 2. The DMD Bracket of CLM W6 is different from CLM HD6 DMD Bracket DMD Board DMD Chip...
  • Page 52 Chapter 2 Disassembly Process 8. Unscrew 2 screws (red circle) to disassemble two lens shift sensor cables. 9. Unscrew 3 screws (yellow circle) to disassemble DC motor- board. Unplug  motor cable from DC motor- board. 20. Unscrew 2 screws (yellow circle). Remove Rod,Rod base spring, Rod holder spring sequentially.

  • Page 53: Disassemble Fan (70*20)

    Chapter 2 Disassembly Process 2. Disassemble engine module. 2-19 Disassemble Fan (70*20) . Unscrew 4 screws (yellow circle) to remove fan module. CLM W6_CLM HD6 Jan 3, 202 2-42...
  • Page 54 Chapter 2 Disassembly Process 2. Unscrew 4 screws (yellow circle) to disassemble fan module. 3. Unscrew  screw (red circle) to disassemble fan module. CLM W6_CLM HD6 Jan 3, 202 2-43...
  • Page 55 Chapter 2 Disassembly Process 4. Unscrew 4 screws (red circle) to disassemble fan module. 5. Unscrew  screw (yellow circle) to remove 60 Pin cable. 6. Remove Main board to Color wheel board cable. MB to CW board 60 Pin cable CLM W6_CLM HD6 Jan 3, 202 2-44...

  • Page 56: Disassemble Lvps Module

    Chapter 2 Disassembly Process 2-20 Disassemble LVPS Module . Remove 4 hex pillars (yellow circle). 2. Unplug 4 connectors (yellow square). 3. Unscrew 3 screws (red circle). 4. Remove LVPS module. CLM W6_CLM HD6 Jan 3, 202 2-45...

  • Page 57: Disassemble Left Lamp Driver

    Chapter 2 Disassembly Process 5. Tear off  mylar (yellow square). Repair note: - Please stick the mylar (yellow square) as it was when assemble LVPS module. 6. Disassemble LVPS. 2-21 Disassemble Left Lamp Driver . Tear off  mylar (red square). 2.
  • Page 58 Chapter 2 Disassembly Process 3. Unplug 2 connectors (yellow square) to disassemble 3 wires. Separate two wires (red circle) 4. Loosen 4 tenons (yellow circle) to disassemble Left Lamp Driver. CLM W6_CLM HD6 Jan 3, 202 2-47...

  • Page 59: Disassemble Fan Module (120X120X25 Mm)

    Chapter 2 Disassembly Process 2-22 Disassemble Fan Module (120X120X25 mm) . Unscrew 2 screws (red circle). 2. Remove fan module and air vent. CLM W6_CLM HD6 Jan 3, 202 2-48...

  • Page 60: Disassemble Fan Module (105X32 Mm)

    Chapter 2 Disassembly Process 3. Separate fan holder, rubber and fan. 2-23 Disassemble Fan Module (105X32 mm) . Unscrew 2 screws (red circle) to remove fan module (05X32 mm). CLM W6_CLM HD6 Jan 3, 202 2-49...
  • Page 61 Chapter 2 Disassembly Process 2. Unscrew 4 screws (yellow circle). Separate fan holder and fan. Note: Please hold fan in the right way, the same to blower. CLM W6_CLM HD6 Jan 3, 202 2-50...

  • Page 62: Disassemble Blower Module (60X25 Mm)

    Chapter 2 Disassembly Process 2-24 Disassemble Blower Module (60X25 mm) . Tear off  mylar (yellow square) and unscrew 2 screws (yellow circle) to remove blower module (60X25 mm). 2. Tear off 4 rubbers (red circle). 3. Disassemble blower (60x25 mm). CLM W6_CLM HD6 Jan 3, 202 2-5...

  • Page 63: Disassemble Right Air Vent

    Chapter 2 Disassembly Process 2-25 Disassemble Right Air Vent . Unscrew 2 screws (yellow circle) to remove Right Air Vent. 2-26 Disassemble Left Air Vent . Unscrew 2 screws (red circle) to remove Left Air Vent. 2. Unscrew 5 screws (green circle) to disassemble Left Air Vent.

  • Page 64: Disassemble Bottom Cover Module

    Chapter 2 Disassembly Process 3. Disassemble Left Air Vent. 2-27 Disassemble Bottom Cover Module . Tear off  mylar (yellow square). 2. Unscrew 2 screws (yellow circle). CLM W6_CLM HD6 Jan 3, 202 2-53...
  • Page 65 Chapter 2 Disassembly Process 3. Unscrew 3 screws (yellow circle) to remove Bottom Cover Module. 4. Unscrew 2 screws (red circle) to remove Bottom Cover Module. CLM W6_CLM HD6 Jan 3, 202 2-54...
  • Page 66 Chapter 2 Disassembly Process 5. Disassembly is completed. CLM W6_CLM HD6 Jan 3, 202 2-55...

  • Page 67: Rod Adjustment

    Chapter 2 Disassembly Process 2-28 Rod Adjustment . Environment Adjustment - The distance between the engine and the screen is 2.00 M for CLM W6 and CLM HD6. - This process should be done in the dark environment (under 2 Lux).

  • Page 68: Chapter 3 Troubleshooting

    Chapter 3 Troubleshooting 3. Troubleshooting 3-1 LED Lighting Message Lamp Lamp Power Temp Error Remark  Error 2 Error LED color Blue Green Standby State (Input power cord & switch on) Flash- “Green Power LED” flashing Power off (Cooling) / Power on (Warm up) refers to “Cooling / warm up”...
  • Page 69 Chapter 3 Troubleshooting Lamp Lamp Power Temp Error Remark  Error 2 Error LED color Blue Green . Lamp fail during normal operation Flash- Flash- Lamp error (Lamp, ballast) 2. “Lamp  LED” & “Error LED” flashing refer to lamp 1 .

  • Page 70: Equipment Needed

    Chapter 3 Troubleshooting 3-2 Equipment Needed . Projector 2. PC (Personal computer) 3. DVD player 4. Screw drivers 5. VGA cable, power cord, component cable, audio cable,HDMI cable 6. Voltage test meter CLM W6_CLM HD6 Jan 3, 202...

  • Page 71: Main Procedure

    Chapter 3 Troubleshooting 3-3 Main Procedure **Important Note: Whenever the Keypad board which contains the serial number is replaced, rework is compulsory- refer to Chapter 5. CLM W6_CLM HD6 Jan 3, 202...

  • Page 80: Chapter 4 Function Test & Alignment Procedure

    - Minolta CL-00 - Quantum Data 802B or CHROMA2327 (Color Video Signal & Pattern Generator) 4-2 Service Mode and Hidden Menu - CLM W6/CLM HD6 contain 2 kinds of mode . Service Mode () Turn on the projector (2) Press "Menu" button on Remote Controller or Keypad, choose "Service" to get into Service Mode.

  • Page 81: Osd Reset

    Chapter 4 Function Test & Alignment Procedure 4-3 OSD Reset 1. After final QC step, we have to erase all saved change again and restore the OSD default setting. The following actions will allow you to erase all end-users' settings and restore the default setting: () Please get into OSD menu by press "Menu"...

  • Page 82: Test Condition

    Chapter 4 Function Test & Alignment Procedure (4) Select "Reset lamp " or "Reset lamp 2" by pressing "down" button, to reset the lamp hour. (5) Press "enter" (6) Select "YES" or "NO" to confirm by press "enter" button. 4-5 Test Condition - Circumstance brightness: Dark room less than 2.0 lux.
  • Page 83 Defect specification spec. Order Symptom Pattern Criteria A+B=0 (CLM HD6) Bright pixel ( dots) Gray 0 pattern A+B≤1 (CLM W6) Dark pixel(dots) White pattern A+B ≤ 6 Bright blemish Gray 5 pattern A+B ≤ 10 Dark blemish Blue 60 pattern A+B ≤...

  • Page 84: Test Nspection Procedure

    Chapter 4 Function Test & Alignment Procedure 4-6 Test Inspection Procedure Change parts Update Main Color Lamp Keypad Fan or Firmware Board Wheel Module Module Board Blower Board Firmware version update Color Wheel Index Reset Lamp Hour Factory Reset Rod adjustment F-type Fan calibration Re-write Serial...

  • Page 85: Pc Mode

    - Test signal: analog 1920 x 1080 @60Hz (for CLM HD6); analog 1280 x 800 @60Hz (for CLM W6). - We take CLM HD6 for example here. - Connect VGA IN port of Projector with VGA port of Chroma and...
  • Page 86 Criteria - Bright pixel is unacceptable in the active zone Gray 10 for CLM HD6,  pixel is allowed for CLM W6.  pixel is allowed on the frame for all. pixel is allowed on the frame for all. - Adjacent pixels are unacceptable.
  • Page 87 Chapter 4 Function Test & Alignment Procedure 5. Dark Blemish Procedure - Test equipment: video generator - Test signal: 920 x 080 @60Hz - Test Pattern: Blue 60 Inspection item - Dark blemish check Criteria - The dark blemish should be no more than 0 Blue 60 under blue 60 pattern.

  • Page 88: Calibration

    Chapter 4 Function Test & Alignment Procedure - Color appears normal. - It is unacceptable to have few lines flashing. - If the screen appears image noise, please press "Menu" button to select "image" --> "Timings" --> "Timings" --> "H phase" for adjusting phase. for adjusting phase.
  • Page 89 Chapter 4 Function Test & Alignment Procedure 2. F-type Fan Calibration Procedure - Put the projector on a horizontal surface. - Plug in Power, and keep projector in power off mode. - Push "Up (+)" key and hold it (refer to mark ). - Turn on the power switch (refer to mark 2) - Push "STBY"...

  • Page 90: Video Performance

    Chapter 4 Function Test & Alignment Procedure 4-9 Video Performance 1. CVBS Procedure - Test equipment: DVD player - Test signal: CVBS Inspection item - Video performance test Inspection Distance - .5 M ~2.0 M Criteria - Check any abnormal color, line distortion or any Motion video noise on the screen.

  • Page 91: Keystone Test

    Chapter 4 Function Test & Alignment Procedure 4. HDMI Test Procedure - Test Signal: 480p, 720p, 080p - Test Pattern: Any Pattern - Equipment: DVD Player with HDMI output - Display type must be set to 6:9 Inspection item - HDMI performance test Inspection Distance - .5 M ~2.0 M Criteria...

  • Page 92: Network Function Test

    Chapter 4 Function Test & Alignment Procedure 4-11 PIP Function Test - Press "Menu" on remote controller, select "Layout"-->"PIP", set "PIP" remote controller, select "Layout"-->"PIP", set "PIP" "Layout"-->"PIP", set "PIP" " to ON. . - Check whether each item function is normal. Split Screen Compatibility Matrix signal1 HDMI1...
  • Page 93 Chapter 4 Function Test & Alignment Procedure - Select "Control", press "Enter" button. - Select "Network", press "Enter" button. - Press "Select" button to select "DHCP Off". - The IP address will be shown on screen. - Write down the IP address: 92.68.0.00. 2.
  • Page 94 Chapter 4 Function Test & Alignment Procedure (3) Modify the IP address to 92.68.0.240, and modify Subnet mask to 255.255.255.0. Note: - The HOST ID (192.168.0.XXX) of PC IP address must be different from the projector IP address written down in step 1 of 4-12.
  • Page 95 Chapter 4 Function Test & Alignment Procedure 3. Read Projector information () Connect the PC and the Projector with LAN cable. (2) Execute "Internet Explorer". (3) Visit "http:// 92.68.0.00". - Select "Administrator" for Access type. - Click "LogIn". (4) Projector information will be shown on the screen. - Please check whether each item’s function is OK.

  • Page 96: Others

    Chapter 4 Function Test & Alignment Procedure 4-13 Others 1. Function Inspection General - All OSD functions must be checked for functionality. When OSD menu is displayed, there shall be no visible peaking, ringing, streaking, or smearing artifacts on the screen. Factory Default - The factory settings (with appropriate centering, size, geometry distortion, etc.) shall be displayed...

  • Page 97: Firmware Upgrade Section 1: System Firmware Upgrade

    - "Cross over" female-female RS232 cable: 42.86603G00 - PC or Laptop Note: - The FW upgrade procedure for CLM HD6 is the same as CLM W6, we take CLM W6 as an example here. CLM W6_CLM HD6 Jan 3, 202...

  • Page 98: Firmware Upgrade Procedure

    Chapter 5 Firmware Upgrade 5-1-2 Firmware Upgrade Procedure Power Switch . Setup - Plug in the power cord. RS232 Port Power Port - Connect projector and PC by RS232 cable. - Turn on the power switch, let projector in standby mode Note: - The lamp will not operate.
  • Page 99 Chapter 5 Firmware Upgrade 5. Select item to download PIC firmware. - Click "PIC24FJ32GA002" button to update PIC firmware. - The Flash procedure will run automatically. 6. Select item to download PW392 firmware. - Click "Pixelworks PW392(Waveform, EDID)" button to update PW392 firmware. - The Flash procedure will run automatically.
  • Page 100 Chapter 5 Firmware Upgrade 7. If you want to download firmware together as your choice, please follow below steps. - Choose the "Download Choice" function. - Choose the firmware whick you want to download together. - Click the "Download Choice" button. CLM W6_CLM HD6 Jan 3, 202...
  • Page 101 Chapter 5 Firmware Upgrade - The Flash procedure will run automatically. 8. Check FW version. - Unplug RS232 cable and Power cable. - Re-plug in power cord and start the unit, press "Menu", choose "Service" to check the firmware version. CLM W6_CLM HD6 Jan 3, 202...

  • Page 102: Section 2: Network Firmware Upgrade Procedure

    - Projector - Power Cord: 42.505G00 - LAN Cable - PC Note: - The Network FW Upgrade Procedure for CLM HD6 is the same as CLM W6, we take CLM W6 as an example here. CLM W6_CLM HD6 Jan 3, 202...

  • Page 103: Read Projector P

    Chapter 5 Firmware Upgrade 5-2-2 Read Projector IP . Plug in power cord to the projector, connect PC and projector by LAN cable. 2. Turn on the projector, then press "Menu" button on Remote Controller or Keypads to get into OSD menu. - Select "Control", press "Enter"...

  • Page 104: Network Setting

    Chapter 5 Firmware Upgrade 5-2-3 Network Setting Note: - Network setting action should be done on the PC (other actions were on the projector). 1. Double click the "Local area connection", choose "Properties". 2. Select "Internet protocol (TCP/IP)", then click "Properties". 3.

  • Page 105: Pc Hardware Link

    Chapter 5 Firmware Upgrade 5-2-4 PC Hardware Link . Execute "Internet Explorer". 2. Visit "http:// 192.168.0.100/tgi/ fu.tgi", then click "Continue" to get into Firmware Update screen. 3. - Click "Browse" button to select the FW file (\FW upgrade\Network FW\*.bin). - Click "Update" to start firmware update. 4.
  • Page 106 Chapter 5 Firmware Upgrade 5. When firmware upgrade completes, click "Re Login". 6. Network FW upgrade procedure is finished. CLM W6_CLM HD6 Jan 3, 202 5-0...

  • Page 107: Section 3: Re-Write Serial Number

    - "Cross over" female-female RS232 cable: 42.86603G00 - PC or Laptop Note: - The Re-write Serial Number procedure for CLM HD6 is the same as CLM W6, we take CLM W6 as an example here. CLM W6_CLM HD6 Jan 3, 202...

  • Page 108: Re-Write Serial Number Procedure

    - Connect projector and PC by RS232 cable. 2. Please download the re-write Serial Number tool (Barco Serial Number Tool.exe) from website, then double click it. 3. Choose the com port which you are using, then key in the Serial Number, for example "9490004006".
  • Page 109 Chapter 5 Firmware Upgrade 5. When "Verifying... Verifying Pass..." appear on the screen, re-write serial number is done. 6. Check Serial number. - Re-plug in power cord and start the unit, press "Menu", choose "Service", to check the serial number. CLM W6_CLM HD6 Jan 3, 202 5-3...
  • Page 110 Appendix A (Exploded Image) Appendix A (Exploded Image) Note: This chapter is only designed to show the exploded image of the projector. For updated part numbers, please refer to RSPL report. D.C. CLM W6_CLM HD6 Jan 31, 2012...
  • Page 111 Appendix A (Exploded Image) D.C. tem Description 80.8HM03G001 PCBA KEYPAD BOARD FOR BARCO CLM W6 PROJEC- 75.8EA02G001 ASSY OSRAM 01 MEGA LAMPDRVER (C code:: A58145100DG) 75.8HM01GP01 ASSY YGE CT-932A LVPS FOR Barco PROJECT 70.8CG70GR01 ASSY ENGNE MODULE OF N5534 FOR RC (SERVCE) SP.8HZ01GC01...
  • Page 112 LOGO BARCO 51.8HM25G001 R COVER PC121R CLM W6 80.8HM05G001 PCBA R SENSOR BOARD FOR BARCO 52.8CG01G001 LENS SHELTER RUBBER SHASTA 51.8HM06G001 FRONT LED COVER PC CLM W6 80.8HMTAG001 PCBA STATUS LED BOARD FOR BARCO CLM W6_CLM HD6 Jan 31, 2012...
  • Page 113 Appendix A (Exploded Image) ASSY IO COVER MODULE tem Description 75.8HM04G001 REAR COVER BUY ASSY MODULE CLM W6 51.8HM05G001 R COVER PC121R CLM W6 80.8HM05G001 PCBA R SENSOR BD FOR CLM W6 70.8HM15G001 ASSY LGHTNG BAR CLM W6 CLM W6_CLM HD6 Jan 31, 2012...
  • Page 114 RCA JACK SPRNG 1072-84-R-N 52.8HM02G003 KEYPAD SLOCON-3 CLM W6 51.8HM04G003 KEYPAD PANEL-3 MN3600 CLM W6 61.8HM07G001 O SHELDNG SECC t=0.6mm CLM W6 61.8HM22G001 O SHELDNG BNC CLMW6 80.8HM03G001 PCBA KEYPAD BOARD FOR BARCO CLM W6 PRO- JECTOR CLM W6_CLM HD6 Jan 31, 2012...
  • Page 115 Appendix A (Exploded Image) ASSY RIGHT LAMPDRIVER MODULE tem Description 61.8HM09G001 NTERLOCK BRACKET SECC t=1.0mm CLM W6 80.8HMT7G001 PCBA CONNECTOR BOARD FOR BARCO CLM W6 PROJECTOR(FOR COMBNE) 61.8CG07G001 LAMP DRVER BRACKET REAR SHASTA 51.80101G001 SPACER SUPPORTS SCB-5 GREEN 75.8EA02G001 ASSY OSRAM 01 MEGA LAMPDRVER (C code:: A58145100DG) 42.00441G001...
  • Page 116 Description 80.8HM10G001 PCBA NETWORK TRANSFER BOARD FOR BARCO CLM W6 PROJECTOR 80.8HM13G001 PCBA LAN MODULE BD FOR BARCO CLM W6 PROJECTOR 80.8HM01G001 PCBA MAN BOARD FOR BARCO CLM W6 PROJECTOR 80.8HZ01G001 PCBA MAN BOARD FOR BARCO CLM HD6 PROJECTOR CLM W6_CLM HD6 Jan 31, 2012...
  • Page 117 Appendix A (Exploded Image) ASSY LVPS MODULE tem Description 42.00459G011 W.A. 16P #26 400mm LVPS TO MB SHASTA 51.8HM18G001 LVPS AR GUDE MYLAR-3 GK-17 CLM W6 75.8HM01GP01 ASSY YGE CT-932A LVPS FOR Barco PROJECT CLM W6_CLM HD6 Jan 31, 2012 V...
  • Page 118 Appendix A (Exploded Image) ASSY LIGHTING BAR CLM W6 MODULE tem Description 51.8HM07G001 REAR LED COVER PC CLM W6 80.8HMTBG001 PCBA LGHT LED BOARD FOR BARCO CLM W6 PROJECTOR(FOR COMBNE) CLM W6_CLM HD6 Jan 31, 2012...
  • Page 119 Appendix A (Exploded Image) ASSY ENGINE MODULE CLM W6_CLM HD6 Jan 31, 2012...
  • Page 120 Appendix A (Exploded Image) ASSY ENGINE MODULE tem Description 70.8HM01GR01 ASSY COLOR WHEEL MODULE FOR CLM W6(SERVCE) 70.8HM02GR01 ASSY ROD MODULE FOR CLM W6(SERVCE) 70.8HZ02GR01 ASSY ROD MODULE FOR CLM HD6(SERVCE) 70.8CG70GR01 ASSY ENGNE MODULE OF N5534 FOR RC (SERVCE) SP.8HZ01GC01...
  • Page 121 Appendix A (Exploded Image) CLM W6_CLM HD6 Jan 31, 2012...
  • Page 122 58.86201GC02 WOOD PALLET 48”*40*5”(DOUBLE FACE) FOR CPC (MATER- ALl PNE) AK.8HM01GC0V A.K. DUAL LAMP “BARCO” DC.8HM01GC01 D.C. CLM W6 DUAL LAMPS WXGA BARCO” DC.8HZ01GC01 D.C. CLM HD6 DUAL LAMPS 1080P ‘ BARCO” 35.8HM02G001 TOP LABEL CLM W6 35.8HZ01G001 TOP LABEL CLM HD6...
  • Page 123 CABLE POWER CORD 3M US SP-301/S-14 125V 15A VEL- CRO “ BARCO “ 42.00158G001 CABLE POWER CORD 3M CHNA SP-506/S-14 125V 15A “BARCO” 42.00256G001 CABLE HDM to DV female 1 Feet 28AWG CLM W6 42.80S09G001 CABLE POWER CORD 3M TDP-T90 EUROPE 45.8HM01G001 REMOTE, FOR CLM W6/HD6 55.8HM02G001 PZZA BOX B FLUTE CLM W6 55.8HM03G001...
  • Page 124 ������ � �� �anufacturing week (ex: ������ � �� The �th week) 006 = Serial Numbers EX: 9490004006 This label represents the serial number for CLM W6. t is produced by Coretronic at CPC on the forth week of 2010. ts serial number is 006. CLM W6_CLM HD6 Jan 31, 2012...

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