Table of Contents
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Table of Contents
Summary of Contents for Dirty Hand Tools 104001
- Page 1 Vibratory Plate Compactor MODELS # 104001 and #104950 Operation Manual This safety alert symbol identifies important safety messages in this manual. Failure to follow this important safety information may result in serious injury or death. Part # 104951 Rev. D...
- Page 2 For Service or Questions Call 1-877-487-8275 720-287-5182 www.dirtyhandtools.com Dirty Hand Tools® is a brand of 1100 W 120th Ave, Suite 600 Westminster, CO 80234 • 720-287-5182...
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Page 3: Table Of Contents
Table of Contents Important Safety Information Intended Use ................4 Personal Protective Equipment ..........4 General Safety ................5 Safety Decals ................6 Unpacking ..................7 Installing the Air Filter (Model 104950) ........7 Overview ..................8 Handlebar Assembly ..............9 Wheel Assembly................9 Paving Pad Assembly..............10 Operating Precautions ..............11 Operating Instructions Preparation for Operation ............12 Starting the Engine ..............13... -
Page 4: Important Safety Information
Important Safety Information WARNING WARNING: Read and thoroughly understand all instructions and safety information before assembling or operating this equipment. Failure to do so may cause serious injury or death. Do not allow anyone to operate this equipment who has not read this manual. -
Page 5: General Safety
Important Safety Information General Safety Failure to follow warnings, cautions, assembly and operation instructions in the Operation Manual may result in serious injury or death. DANGER READ THE OPERATION MANUAL BEFORE OPERATION. • Do not permit children to operate this equipment at any time. •... -
Page 6: Safety Decals
Make sure all safety warning decals are attached and in readable condition. Replace missing or defaced decals. Contact Dirty Hand Tools at 1-877-487-8275 for replacement decals. VIBRATORY PLATE COMPACTOR Model No. 104001 Plate Size: 21.3”... -
Page 7: Unpacking
Open top of carton and remove the plate compactor components. Plate Compactor Components: Plate Compactor chassis with engine assembly Handlebar assembly Folding wheel kit Paving pad kit (Model 104001) Air Filter, Air Filter Cover and Retaining Knob (Model 104950) Hardware bag Operation Manual CAUTION... -
Page 8: Overview
Overview of Components THROTTLE CONTROL LEVER HANDLEBAR ASSEMBLY AIR CLEANER FUEL TANK MUFFLER OIL DRAIN HOSE BELT GUARD EXCITER LIFTING BASE HANDLE PLATE... -
Page 9: Handlebar Assembly
Handlebar and Wheel Assembly Mounting the Handlebar Assembly 1. Unfold the handlebars (see Figure 1). 2. Place the handlebar ends into the mounting channels on the engine’s deck, carefully aligning the holes in each side (see Figure 2). Secure the handlebar ends to the channel with a hex bolt (M10x65mm), flat washer and locknut. -
Page 10: Paving Pad Assembly
The paving pad kit should be used when compacting on concrete paving slabs, decorative stone, brick or other material to reduce noise and prevent scratching. (The paving pad is included with Model 104001 only). Attaching the Paving Pad 1. Align the holes in the paving pad with the holes in the clamp plate on the compactor’s base plate. -
Page 11: Operating Precautions
Operating Precautions CAUTION READ, UNDERSTAND AND FOLLOW ALL OF THE PRECAUTIONS BELOW. Always check equipment condition before starting the engine. • Never start or run the plate compactor in an enclosed area. • Keep hands and feet away from the base plate during operation. •... -
Page 12: Operating Instructions
Operating Instructions Preparation for Operation WARNING UNIT IS SHIPPED WITHOUT OIL IN THE ENGINE. ADD OIL BEFORE STARTING THE ENGINE Check the oil level before each operation. Fill Engine with Oil 1. Add oil according to engine manual. Do not overfill. Use SAE30 engine oil. -
Page 13: Starting The Engine
1. Turn the engine ON/OFF switch to ON (see Figure 6). 2. Move choke lever to the closed (full choke) position. 3. Move fuel valve to open position (Model 104001). 4. Move throttle control lever to low (see Figure 7). -
Page 14: Compacting Tips
Operation WARNING DO NOT OPERATE ON CONCRETE OR EXTREMELY COMPACTED SURFACES WHICH CAUSE THE COMPACTOR TO JUMP RATHER THAN VIBRATE CAUSING POTENTIAL DAMAGE TO THE PLATE OR ENGINE. 1. Start the engine. 2. Move the throttle control to fast. 3. The plate compactor will vibrate and move forwards. 4. -
Page 15: Maintenance
Maintenance WARNING BEFORE PERFORMING ANY MAINTENANCE TURN OFF ENGINE, DETACH SPARK PLUG WIRE AND ALLOW ENGINE TO COOL DOWN • Keep plate compactor, safety shields and covers, attachments, and accessories in safe working condition. • To prevent accidental starting, always disconnect and secure the spark plug wire from the spark plug before maintenance. - Page 16 Maintenance Checking the V-Belts V-Belts must be in good condition and tensioned properly to ensure maximum performance of the plate compactor. 1. Remove the 4 hex bolts that secure the belt guard to access the v-belts (see Figure 8). 2. Check the condition of the v-belts. If there is signs of cracking, fraying or glazing, replace the belts as soon as possible.
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Page 17: Exciter Lubrication
Maintenance Replacing the V-Belts 1. Loosen 4 engine mount bolts on the plate compactor just enough to move the engine slightly, but do not remove the bolts entirely (see Figure 9). 2. Loosen the jam nuts and bolts (see Figure 10). 3. -
Page 18: Storage
Storage WARNING DRAIN FLUIDS BEFORE LONG TERM STORAGE Drain fuel outdoors away from any ignition sources. Use only approved fuel containers. Never store equipment with gasoline in the tank inside of a closed building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any building. -
Page 19: Troubleshooting
Troubleshooting PROBLEM SOLUTION Engine will not start • Add gas to gas tank. • Connect spark plug wire to spark plug • Fuel valve must be open • Throttle must be positioned at choke for a cold start • Clean or replace air cleaner Engine runs rough, floods during operation Engine is hard to start •... -
Page 20: Warranty & Specifications
2 Year Limited Warranty 2 Year Limited Warranty *As rated by engine manufacturer ** Not included, shipped without engine oil For Service or Questions Dirty Hand Tools® is a brand of Call 1-877-487-8275 720-287-5182 1100 W 120th Ave., Suite 600 www.dirtyhandtools.com...
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