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CLA-VAL CPC 138-01 Technical Documentation Manual
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CLA-VAL CPC 138-01 Technical Documentation Manual

Fluid handling solutions: automatic control valves
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Table of Contents
•
Main Function & Application
•
Schematic Diagram
•
Operating Data
•
Main Valve Description
•
Dimensions
•
Installation & Maintenance
•
Controls & Accessories
•
Valve Specification Form
CLA-VAL Europe
© Copyright CLA-VAL Europe - Specifications subject to change without notice - no contractual illustrations.
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• Engineering Capabilities
• Industry Experience
• Certification & Approvals
• Typical Applications
• Global Operations
• Markets & Applications
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Summary of Contents for CLA-VAL CPC 138-01

  • Page 1 • Main Valve Description • Dimensions • Installation & Maintenance • Controls & Accessories • Valve Specification Form CLA-VAL Europe www.cla-val.ch cla-val@cla-val.ch 138601NE - 11/09 © Copyright CLA-VAL Europe - Specifications subject to change without notice - no contractual illustrations.
  • Page 2 & vacuum break valve AQUA 70-506 are added system products for the best CLA-VAL regulation. CLA-VAL Europe www.cla-val.ch cla-val@cla-val.ch 1 - 138601DE A 10/09 © Copyright CLA-VAL Europe - Specifications subject to change without notice - no contractual illustrations.
  • Page 4 � > 'l' > L ____ __ v---.. Capteur securite Bas Contact Contact relais/relay relais/relay Security sensor Low ____ monte par CLA-VAL Alarm 1 Alarm 2 (Bas/Low) (HauVHigh) mounted by CLA-VAL Retour Al i mentation Consigne 24VDC 24VDC Power supp l y position...
  • Page 5 Security sensors Valve stem and loss signal mode are integrated in the Fig. 1 motor assembly. CLA-VAL Europe www.cla-val.ch cla-val@cla-val.ch 1 - LIN040DE A 02/10 © Copyright CLA-VAL Europe - Specifications subject to change without notice - no contractual illustrations.
  • Page 6 Fig. 2 in the system does not affect the set position of the main valve. CLA-VAL Europe www.cla-val.ch cla-val@cla-val.ch 2 - LIN040DE A 02/10 © Copyright CLA-VAL Europe - Specifications subject to change without notice - no contractual illustrations.
  • Page 7 4 mA position, go to required for programming and monitoring 20 mA position CLA-VAL Europe www.cla-val.ch cla-val@cla-val.ch 3 - LIN040DE A 02/10 © Copyright CLA-VAL Europe - Specifications subject to change without notice - no contractual illustrations.
  • Page 8 4-20 mA Signal The CLA-VAL CPC SERIES receives a remote analogical signal [4-20 mA] over a SCADA system or equivalent. This signal will act directly on the «brushless» motor, which will drive the orifice coupling until it reaches its corresponding set value.
  • Page 9 0,5 A at 24 VDC and works in parallel with a battery, permitting actuation of the CPC motor. CLA-VAL Europe www.cla-val.ch cla-val@cla-val.ch 5 - LIN040DE A 02/10 © Copyright CLA-VAL Europe - Specifications subject to change without notice - no contractual illustrations.
  • Page 10 (cover chamber). The CLA-VAL 100-01 is the basic valve used in nearly in all CLA-VAL Automatic Control Valves. There are 3 HYTROL body types:...
  • Page 11 More Information Sheet # • Diagram to be used as a guide only. Quick Valve Selection 000121DE Sizing Software Run CLA-VAL Softwares To obtain a more accurate calculation please contact CLA-VAL CLA-VAL Europe www.cla-val.ch cla-val@cla-val.ch 1 - 000121DE E 11/08...
  • Page 12 (valve totally open). • Sizing Software Run CLA-VAL Softwares Minimum Opening Pressure: 0,2 [bar]. • Minimum Differential Pressure: 0,5 [bar]. For lower opening Pressure or differential pressure, please contact CLA-VAL CLA-VAL Europe www.cla-val.ch cla-val@cla-val.ch 2 - 000121DE E 11/08...
  • Page 13 ® CLA-VAL 100-01 NGE Dimensions Stem Ø C Approx. outer limits of pilot-system Approximate weight Complete Valve: 100% Cover =20% Trim =20% Body =60% Technical Data: Flanged (mm) DN 50 DN 65 DN 80 DN 100 DN 125 DN 150 DN 200 DN 250 DN 300 DN 350 DN 400 DN 450 DN 500 DN 600...
  • Page 14 CLA-VAL 100-01 NGE Pressure Ratings & Materials PN10 - PN16 - PN25 DN 50 to DN 600 Standard Materials Stud nut Stainless Steel (29) Washer Stainless Steel Cover Ductile Iron Diaphragm Reinforced Rubber (11) Disc guide Stainless Steel (14) Stem...
  • Page 15 4. Allow sufficient room around valve to make adjustments and for disassembly. 5. CLA-VAL 100-01 HYTROL Valves operate with maximum efficiency when mounted in horizontal piping with the cover UP, however, other positions are acceptable. Due to size and weight of the cover and internal components of 8 inch and larger valves, installation with the cover UP is advisable.
  • Page 16 (usually between inlet and discharge pressure. the diaphragm chamber the valve atmosphere) the line pressure With the use of a CLA-VAL. "modulating closes drip-tight. (5 psi Min.) at the valve inlet control," which reacts to line pressure opens the valve.

  • Page 17: Troubleshooting

    5. For most valves it can be done after completing Diaphragm Check (Steps 1., 2., and 3.). SEE CAUTION!. At the end of step 3. the valve should be fully open. 6. If the valve has a CLA-VAL X101 Position Indicator, observe the indicator to see that the valve opens wide. Mark the point of maximum opening.
  • Page 18 MAINTENANCE PREVENTATIVE MAINTENANCE The CLA-VAL Model 100-01 HYTROL Valve requires no lubrication or packing and a minimum of maintenance. However, a periodic inspection schedule should be established to determine how the operating conditions of the system are affecting the valve. The effect of these actions must be determined by inspection.
  • Page 19 CLA-VAL 100-01 Installation - Operation - Maintenance NGE - GE - AE On 6” and smaller valves block and tackle or a power hoist can be used to lift valve cover by inserting proper size eye bolt in place of the center cover plug. On 8” and larger valves there are 4 holes (5/8” - 11 size) where jacking screws and/or eye bolts may be inserted for lifting purposes.
  • Page 20 CLA-VAL 100-01 Installation - Operation - Maintenance NGE - GE - AE INSPECTION OF PARTS After the valve has been disassembled, each part should be examined carefully for signs of wear, corrosion, or any other abnormal condition. Usually, it is a good idea to replace the rubber parts (diaphragm and disc) unless they are free of signs of wear.
  • Page 21 ® CLA-VAL 100-01 NGE Vanne de base - Main Valve - Hauptventil Ecrou Mutter Rondelle Washer Scheibe Chapeau Cover Deckel Palier de chapeau Cover bearing Deckellager Ressort Spring Feder Ecrou d'axe Stem nut Stösselmutter NGE DN 500 - DN 600...
  • Page 22 CLA-VAL 100-01/KN NGE DN 65 PN 10 - 16 - 25 STD: STANDARD PIECE DE RECHANGE / SPARE PARTS / ERSATZTEILE KIT DE REPARATION / REPAIR KIT / REPARATURSATZ 91698-05 CLA-KIT HYTROL100-01 - GE 50/PN 10 - 16 CLA-KIT HYTROL100-01 - GE 50/PN 25 CLA-VAL POS.
  • Page 23 CLA-VAL 100-01/KN NGE DN 80 PN 10 - 16 - 25 STD: STANDARD PIECE DE RECHANGE / SPARE PARTS / ERSATZTEILE KIT DE REPARATION / REPAIR KIT / REPARATURSATZ 91698-05 CLA-KIT HYTROL100-01 - GE 50/PN 10 - 16 CLA-KIT HYTROL100-01 - GE 50/PN 25 CLA-VAL POS.
  • Page 24 CLA-VAL 100-01/KN NGE DN 100 PN 10 - 16 - 25 STD: STANDARD PIECE DE RECHANGE / SPARE PARTS / ERSATZTEILE KIT DE REPARATION / REPAIR KIT / REPARATURSATZ 91698-12 CLA-KIT HYTROL100-01 - GE 80/PN 10 - 16 CLA-KIT HYTROL100-01 - GE 80/PN 25 CLA-VAL POS.
  • Page 25 CLA-VAL 100-01/KN NGE DN 125 PN 10 - 16 - 25 STD: STANDARD PIECE DE RECHANGE / SPARE PARTS / ERSATZTEILE KIT DE REPARATION / REPAIR KIT / REPARATURSATZ 91698-13 CLA-KIT HYTROL100-01 - GE 100/PN 10 - 16 CLA-KIT HYTROL100-01 - GE 100/PN 25 CLA-VAL POS.
  • Page 26 CLA-VAL 100-01/KN NGE DN 150 PN 10 - 16 - 25 STD: STANDARD PIECE DE RECHANGE / SPARE PARTS / ERSATZTEILE KIT DE REPARATION / REPAIR KIT / REPARATURSATZ 91698-13 CLA-KIT HYTROL100-01 - GE 100/PN 10 - 16 CLA-KIT HYTROL100-01 - GE 100/PN 25 CLA-VAL POS.
  • Page 27 CLA-VAL 100-01/KN NGE DN 200 PN 10 - 16 - 25 STD: STANDARD PIECE DE RECHANGE / SPARE PARTS / ERSATZTEILE KIT DE REPARATION / REPAIR KIT / REPARATURSATZ 91698-15 CLA-KIT HYTROL100-01 - GE 150/PN 10 - 16 CLA-KIT HYTROL100-01 - GE 150/PN 25 CLA-VAL POS.
  • Page 28 CLA-VAL 100-01/KN NGE DN 250 PN 10 - 16 - 25 STD: STANDARD PIECE DE RECHANGE / SPARE PARTS / ERSATZTEILE KIT DE REPARATION / REPAIR KIT / REPARATURSATZ 91698-30 CLA-KIT HYTROL100-01 - GE 200/PN 10 - 16 CLA-KIT HYTROL100-01 - GE 200/PN 25 CLA-VAL POS.
  • Page 29 CLA-VAL 100-01/KN NGE DN 300 PN 10 - 16 - 25 STD: STANDARD PIECE DE RECHANGE / SPARE PARTS / ERSATZTEILE KIT DE REPARATION / REPAIR KIT / REPARATURSATZ 91698-31 CLA-KIT HYTROL100-01 - GE 250/PN 10 - 16 CLA-KIT HYTROL100-01 - GE 250/PN 25 CLA-VAL POS.
  • Page 30 CLA-VAL 311C/D Standard Solenoid Valve 3/2 Lucifer GENERAL APPLICATION VALVES 3/2 - DIRECT OPERATED Solenoid valves are electro-mechanical devices that control fluid flow. This is achieved by opening or closing one or several orifices in the solenoid valve. The (solenoid) coil is the electrical element that converts an electrical signal into a mechanical force which, in turn, shifts the mobile plunger that opens or closes an orifice (nozzle) by means of its seat disc(s).
  • Page 31 CLA-VAL 311C/D Standard Solenoid Valve 3/2 Lucifer TECHNICAL DATA Function: 3/2 Universal solenoid valve: closed or open when de-energized Open: Closed: De-energized De-energized Valve design: Direct operated poppet valve Port size: G 1/8 Mounting position: Unrestricted Material specifications: Brass nickel plated body or stainless steel SS316. Internal parts from stainless steel •...
  • Page 32 CLA-VAL 311C/D Standard Solenoid Valve 3/2 Lucifer OPTION: EXPLOSION-PROOF SOLENOIDS II 2 G EEX DM IIC T4 Explosionproof solenoids with flameproof enclosure/encapsulation “dm” According to ATEX directive 94/9/EC and Standards EN 50014, EN 50018, EN 50028 and EN 50281-1-1. Application: Control of solenoid valves intended for installations in hazardous areas in which explosive gas-atmospheres are present, i.e.
  • Page 33 ® CLA-VAL 100-01 / 100-KR / 100-KHR HYTROL 3/8" - 1/2" - 3/4" - 1" PN 10 - 16 - 25 Vanne auxiliaire HYTROL 100-01 / 100-KR / 100-KHR Auxiliary Valve HYTROL 100-01 / 100-KR / 100-KHR Hilfsventil HYTROL 100-01 / 100-KR / 100-KHR 100-01 100-KR &...
  • Page 34 CLA-VAL 100-01 / 100-KR / 100-KHR 3/8" PN 10 - 16 - 25 STD: Standard PIECE DE RECHANGE / SPARE PARTS / ERSATZTEILE KIT DE REPARATION / REPAIR KIT / REPARATURSATZ POS. DESCRIPTION DESCRIPTION BESCHREIBUNG MAT. CLA-VAL Nr. Vis (8x)
  • Page 35 CLA-VAL 100-01 / 100-KR / 100-KHR 1/2" - 3/4" PN 10 - 16 - 25 STD: Standard PIECE DE RECHANGE / SPARE PARTS / ERSATZTEILE KIT DE REPARATION / REPAIR KIT / REPARATURSATZ POS. DESCRIPTION DESCRIPTION BESCHREIBUNG MAT. CLA-VAL Nr.
  • Page 36 ® CLA-VAL X44-A Filtre - Strainer - Filter X44-A1 & X44-A3 PN 10 - 16 - 25 FILTRE A BUSE INCORPOREE Ce filtre empêche tout corps étranger d'entrer dans le circuit d'asservissement. Il est recommandé de nettoyer périodiquement la cartouche du filtre. La vitesse de réaction de la vanne est liée au diamètre de la buse.
  • Page 37 CLA-VAL X44-A Filtre - Strainer - Filter X44-A1 & X44-A3 PN 10 - 16 - 25 STD: Standard PIECE DE RECHANGE / SPARE PARTS / ERSATZTEILE KIT DE REPARATION / REPAIR KIT / REPARATURSATZ CLA-KIT X44A Standard (Cartouche, Screen, Sieb 0,2)
  • Page 38 ® CLA-VAL RB-117 Accessoires - Accessories - Zubehör PN 10 - 16 - 25 - 40 Robinet de barrage à bille Corps laiton nickelé ou inox, mécanisme interne en inox Isolation Ball Valve Stainless steel or nickel plated body, stainless steel 303 trim Kugelhahn Gehäuse aus vernickeltem Messing oder Edelstahl, Innenteile aus Edelstahl...
  • Page 39 CLA-VAL Form Valve Specification Client / Contact: Ref.: Date: HYDRAULIC PARAMETERS SETTING Maximum flow rate Flow rate (Q peak consumption) Upstream dynamic pressure Surge flow rate (at Q peak) (surge flow closing) Minimum flow rate Downstream pressure (Q night) Upstream static pressure...
  • Page 40 CLA-VAL Form Valve Specification CLA-VAL MAIN VALVE NGE-316 TYTAN 1 ¼" 1 ½" 2" 2 ½" 3" S 600 S 700 S 800 M 900 M 1000 L 900 L 1000 L 1200 VALVE INSTALLATION LEVEL CONTROL INSTALLATION Reservoir Reservoir...
  • Page 41 CLA-VAL Form Valve Specification STANDARD CLA-VAL VALVES: Catalog and Website Downstream Control Upstream Control Flow Rate Control Level Control 90-01 50-01 40-01 100-CF9 ABLM 90-CF9 ABELM 50-CF9 ABGLM 40-CF9 ABCLM 113-CF9 ABLM 91-01 51-01 41-01 427-01 ABLM 93E/D-01 AELN 58E/D-01...
  • Page 42 PT1: Test Pressure 1: Pressure test used for: ↑ Pilot system pressure test. PT2: Test Pressure 2: Pressure test used for: → Seat tightness test. ↓ Diaphragm tightness test. TYPE OF FLUID AND CLA-VAL STANDARDS Drinking water Industrial water Brackish water Temperature:...