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GE Genius GFK0121E User Manual

Hand-held monitor
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GE Fanuc Automation
Programmable Control Products
t
Genius
Hand-held Monitor
User's Guide
GFK -0121E
June 1994

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  Summary of Contents for GE Genius GFK0121E

  • Page 1 Î GE Fanuc Automation Programmable Control Products Genius Hand-held Monitor User’s Guide GFK -0121E June 1994...
  • Page 2 Warnings, Cautions, and Notes as Used in this Publication Warning notices are used in this publication to emphasize that hazardous voltages, currents, temperatures, or other conditions that could cause personal injury exist in this equipment or may be associated with its use. In situations where inattention could cause either personal injury or damage to equipment, a Warning notice is used.
  • Page 3 Content of this Manual Chapter 1. Introduction: Chapter 1 describes the Hand-held Monitor. This chapter lists catalog numbers and specifications. It also explains compatibility between different versions of the Hand-held Monitor and various other products. Chapter 2. Hardware Setup: Chapter 2 gives instructions for powering the HHM, changing its EPROM, and changing its battery pack.
  • Page 4 Preface designers, operators, maintenance personnel, and others using Field Control I/O modules. This book contains a detailed description, specifications, and installation instructions for all currently–available I/O modules. Series 90 -70 Bus Controller User’s Manual (GFK-0398). Reference manual for the Bus Controller, which interfaces a Genius bus to a Series 90-70 PLC.
  • Page 5: Table Of Contents

    Chapter 1 Introduction Hand-held Monitor Description HHM Compatibility HHM Specifications Ordering Information Chapter 2 Hardware Setup Power for the Hand-held Monitor Changing the PROM Permanent Installation Installing a Separate Hand-held Monitor Connector Chapter 3 Getting Started Chapter 4 Device Configuration: Overview Chapter 5 Monitoring the Bus and its Devices Chapter 6...
  • Page 6: Introduction

    figure bi level 1, reset table_big level 1, reset chap_big level 1, reset1 app_big level 1, resetA figure_ap level 1, reset table_ap level 1, reset figure level 1, reset table level 1, reset Chapter Introduction The Hand-held Monitor (HHM) is a convenient operator interface device that can be used to set up and monitor a Genius I/O and communications system.
  • Page 7: Hand-Held Monitor Description

    Hand-held Monitor Description HHM Cable The HHM Keypad The Hand-held Monitor keypad has three types of keys: function keys (F1 - F4), decimal keys, and operation keys. Function Keys: The four keys in the top row (F1, F2, F3, and F4) have functions that change as the display changes.
  • Page 8 The HHM Display The Hand-held Monitor has a 4-line LCD screen. On a new Hand-held Monitor, displays are in English. The display language can easily be changed to French, German, or Italian. (Instructions for changing the display language are on page 3-5). In addition to alphanumeric characters, the display uses the following special characters: For a list of other HHM abbreviations and their meanings, select F3 (HELP) from the HHM Utilities menu.
  • Page 9: Hhm Compatibility

    HHM Compatibility The following table shows which Hand-held Monitor versions are compatible with specific Genius I/O, Field Control, and related products. Note that the functionality of an older Hand-held Monitor can be upgraded by replacing its firmware PROM. (PROM installation instructions are in chapter 2). Product Type 24/48VDC Analog 4 Input/2 Output block...
  • Page 10: Hhm Specifications

    HHM Specifications Operating temperature Storage temperature Humidity Weight: Size (HxWxD): Required AC power (for battery charger) Fully charged operation Display characters Keyboard Features Display language Drop Test Data Rates Ordering Information Hand-Held Monitor (includes all items listed below) Cable from HHM to I/O Block Battery Pack Battery Charger Optional Accessories...
  • Page 11: Hardware Setup

    Chapter Hardware Setup Power for the Hand-held Monitor The Hand-held Monitor can be operated using its built-in battery, or connected to either 115 volt or 230 volt AC power. A battery pack must always be installed to operate the HHM, even when using AC power.
  • Page 12 Using the 230VAC Power Adapter The optional 230VAC Power Adapter (IC660MCA512) can be used to connect the Hand- held Monitor Charger to variety of 230 VAC power outlets by means of a standard com- puter cable (not supplied). The Adapter has a receptacle on the top for the Hand-held Monitor Charger and an IEC 320 receptacle on the side for the computer cable.
  • Page 13 Battery Operation The HHM’s battery pack provides up to 6 hours of operation. To maximize battery life, allow the battery to discharge fully between charges. The battery should be allowed to fully discharge once a month. Low Battery Power Low battery power may cause this message: Or the display may blank, or two black lines may appear briefly.
  • Page 14: Changing The Prom

    Changing the PROM New features can be added to upgrade a Hand-held Monitor by replacing its PROM as described below. To prevent possible damage to the Hand-held Monitor, this operation should be performed in an area equipped with suitable electrostatic discharge protection. 1.
  • Page 15 7. If necessary, bend the pins on the PROM so they line up properly with the holes in the socket. Bend the pins by pressing each side against a clean desk or table top as shown below. If possible, a conductive mat should be used. 8.
  • Page 16: Permanent Installation

    Permanent Installation If the Hand-held Monitor is to be installed using the metal bracket provided, follow the instructions below. Do not install the HHM yet if it will be used to configure I/O blocks. The mounting bracket provided can be used to install the Hand-held Monitor behind a panel.
  • Page 17 HHM Installation Instructions 1. Select a suitable location for the HHM. Environmental specifications are listed on page 1-5. The location must have 115 VAC or 230 VAC power. 2. Cut an opening 3.75 mounting holes as shown below. 3. Attach the bracket to the HHM with the screws, washers, and lockwashers provided. 4.
  • Page 18 Installing the D-Shell HHM Connector Follow the instructions below if you are installing the supplied D-shell connector on the bus. 1. Using the mounting plate as a template, cut an opening in the panel for the mating connector. Also drill two holes for the mounting hardware. 2.
  • Page 19: Installing A Separate Hand-Held Monitor Connector

    Installing a Separate Hand-held Monitor Connector You can add a connector to the bus for a permanently-mounted Hand-held Monitor, or to provide an additional attachment point for a portable HHM. The unit shown below (catalog number 44A736310-001-R001) provides a Hand-held Monitor connector and serial bus terminals.
  • Page 20 Making the Bus Connections The HHM connector has two sets of terminals; one for incoming cable and the other for outgoing cable. Connect the Serial 1, Serial 2, and Shield In terminal of either connector to the previous device. Connect the Serial 1, Serial 2, and Shield Out terminal of the other connector to the next device.
  • Page 21: Chapter 3 Getting Started

    Chapter Getting Started This chapter explains how to: Turn on the Hand-Held Monitor Set the HHM Baud Rate Display the Home Menu Change the Hand-held Monitor’s configuration: the HHM Device Number the HHM Display Language the Host CPU automatic shutoff ability to Change Block ID Parameters ability to Change the Baud Rate of Devices on the Bus ability to Configure Devices on the Bus...
  • Page 22 Turning on the Hand-Held Monitor With the battery pack charged, or with the HHM connected to a suitable AC power source, press the ON/Off key to turn the Hand-held Monitor on. Caution Do not connect or disconnect the HHM to/from another device or con- nector while it is ON.
  • Page 23 Displaying the Home Menu This is the Hand-held Monitor’s Home menu: F 1 : H H M U T I L I T I E S F 2 : A N A L Y Z E F 3 : C O N F I G U R A T I O N F 4 : D E V I C E Display the Home menu by either: A.
  • Page 24 Configuring the Hand-held Monitor You can change the following operating characteristics of the Hand-held Monitor: PLC reference format. 153.6 Kbaud “standard” baud rate. Device Number set to 0. English language displays. Shutdown after 10 minutes of inactivity. I/O block configuration enabled. I/O circuit forcing enabled.
  • Page 25 Changing the HHM Display Language The next display shows the current language selection. H H M C O N F I G L A N G U A G E E N G L I S H t g l e n t r Press F2 (TGL) to change the display language (French, German, Italian, English).
  • Page 26 Enabling/Disabling the Ability to Change the Baud Rate of Devices on the Bus The next configuration screen shows whether the HHM is able to change the baud rate of bus devices. C H N G B L K B A U D E N A B L E D To change the current selection, press F2 (Toggle), then press F3 (Enter).
  • Page 27 Testing Operation of the Hand-held Monitor If you want to test the Hand-held Monitor display, keypad, or internal electronics, select F2 (HHM SELF-TEST) from the HHM Utilities menu. This menu of tests appears: F 1 : K E Y P A D F 2 : D I S P L A Y F 3 : T E S T F 4 :...
  • Page 28: Device Configuration Overview

    Chapter Device Configuration Overview The Hand-held Monitor can be used to configure (establish the operating characteristics for) a wide variety of other devices. Some configurable devices are: Genius I/O Blocks, High-speed Counter Blocks, and PowerTRAC Blocks the Series 90-70 Remote I/O Scanner and its remote drop Field Control stations.
  • Page 29 Online or Offline Configuration Devices can be configured before or after installation on a properly-terminated serial bus. If a new device is to be added to an existing bus running at a baud rate other than 153.6 Kbaud standard, the device must first be configured offline.
  • Page 30 Displaying the Configuration Menus The illustration below shows how to reach the HHM’s device configuration menus from the Main Menu. For all devices, you will need to select F3 (Con- figuration) then F1 (Program Block ID) to con- figure a block’s required features. Device Number (serial bus address).
  • Page 31 Completing the Program Block ID Screens Select F1 (Program Block ID) from the Configuration menu to complete the mandatory part of a device’s configuration. (The HHM’s CHNG BLK ID capability must be enabled). When the HHM is set up for a PLC host, the Program Block ID screen looks like this: P R O G B L O C K...
  • Page 32 Configuring a Remote I/O Scanner After selecting the baud rate, the next Program Block ID screen is used to assign data types and lengths for a Series 90-70 Remote I/O Scanner. P R O G R E M O T E L E N G T H ( P T S ) t g l r e f...
  • Page 33 Configuring Genius Blocks To configure individual features of a Genius block, the block must be the “active” device. Selecting the Active Device 1. From the Analyze menu, select F3 (Block/Bus Status). 2. Press F1 (Next) or F2 (Previous), to reach the device’s description screen.
  • Page 34 Configuring Field Control Station 1. From the HHM Main Menu, display the special set of menus for Field Control. A. If the Bus Interface Unit or Field Processor is the current-selected device, press F2 (ana- lyze) twice or F3 then F2. B.
  • Page 35 Configuring Individual Field Control Modules Go to the Field Control configuration menu: F 1 : G E N I U S C O N F I G F 2 : M o d u l e C o n f i g F 2 : P r e v i o u s From this menu, press F2 to configure the individual modules in the station.
  • Page 36 Add Modules and Assign References The first module configuration screen looks like this: Slot Rack number number R O : S 1 < > t g l Use F1 and F2 to display another slot (module) The Rack Number is always 0. The Slot Number refers to the location of the module relative to the BIU or Field Processor.
  • Page 37: Monitoring The Bus And Its Devices

    Chapter Monitoring the Bus and its Devices This chapter explains how to perform monitoring and control operations with the Hand-held Monitor. Displaying Information About Bus Devices (page 5-2). Selecting the Active Device (page 5-2). Clearing Faults (page 5-3). Display for a Bus Controller (page 5-3). Monitoring the Bus Status (page 5-3).
  • Page 38 Displaying Information About Bus Devices Select F3 (Block/Bus Status) from the Analyze menu to: Display the references assigned to any device. Display the revision level of any device. Display the description and Global Data ad- dress of a bus controller. Display the fault status of a Genius block or Remote I/O Scanner (remote drop).
  • Page 39 Clearing Faults from the Block/Bus Status Screen Pressing the CLEAR key from this screen clears all faults on the active device. For Genius blocks, if you want to clear a specific circuit fault, select F2 (Monitor/Control Reference) from the Analyze menu instead.
  • Page 40: Monitor Block Display For Discrete I/O And Input Blocks

    Monitoring a Genius Block Select F2 (Monitor Block) from the Analyze menu to: Display the I/O type of all circuits on the active block. Display (not change) forces on the active block. Display the bus presently selected by the BSM Controller.
  • Page 41: Monitor Block Display For Discrete Relay Output Blocks

    Monitor Block Display for Discrete Relay Output Blocks For a Relay block, the Monitor Block screen shows the current open (O) or closed (C) states of all relay outputs: R E F S (blockreferences)O 1 2 3 4 5 6 7 8 9 O 1 2 3 4 5 6 O O O O O O O O O O O O O O O O O O O O C C O O O O O C O O C C Line 2 shows the last digit of each circuit’s...
  • Page 42: Monitor Block Display For A High-Speed Counter Block

    Monitor Block Display for a High-speed Counter Block For a High-speed Counter block, the Monitor Block function displays a sequence of screens with the following information: 1. The states of the block’s four Preset Outputs. 2. The states of the block’s Control Inputs. 3.
  • Page 43: Monitor Block Display For A Powertrac Block

    Monitor Block Display for a PowerTRAC Block If the active device is a PowerTRAC block, the HHM’s Monitor Block function displays the following screens: One screen showing the states of all of the block’s Status Inputs. Individual screens showing the block’s current calculated data values.
  • Page 44 Monitoring and Controlling Individual Circuits on a Genius Block Select F3 (Monitor/Control Reference) from the Analyze menu to: Display the present state or value of any circuit on the active block. Display the diagnostics status of any circuit. Force and unforce individual circuits. Force a bus switch on a dual bus.
  • Page 45: Monitor/Control Reference Display For A Discrete, Relay, Or High-Speed Counter Block

    Monitor/Control Reference Display for a Discrete, Relay, or High-speed Counter Block For a discrete, Relay, or High-speed Counter block, the Monitor/Control Reference screen looks like this: M N T R / C N T L (reference) I S T A T E : F A U L T S >...
  • Page 46: Monitor/Control Reference Display For An Analog, Rtd, Or Thermocouple Block

    Monitor/Control Reference Display for an Analog, RTD, or Thermocouple Block For an analog, RTD, or Thermocouple block, the Monitor/Control Reference screen shows the current value for each circuit. For example: M N T R (ckt. reference) I 2 : – 1 9 3 7 F A U L T S >...
  • Page 47: Monitor/Control Reference Displays For A Powertrac Block

    Monitor/Control Reference Displays for a PowerTRAC Block For a PowerTRAC block, the Monitor/Control Reference function displays: 16 screens, each showing the state of one Status Input. This information is more easily dis- played with the Monitor Block function,which shows all 16 Status Inputs on one screen. See page 5-7.
  • Page 48 PowerTRAC Status Inputs Screens First, the Hand-held Monitor displays 16 screens showing the states of Status Inputs: M N T R / C N T L (references) O S T A T U S I N P U T S S T S >...
  • Page 49 Monitoring/Controlling Remote Drop Data The HHM can display diagnostics and current I/O states, and force and unforce individual I/O points on I/O modules in a remote drop. When the active device is a Remote I/O Scanner, the HHM’s Monitor Block and Monitor/Control Reference functions display the same set of screens.
  • Page 50 Forcing a Circuit (The HHM’s circuit forcing capability must be enabled to perform this function). Display the circuit you want to force. Press F3 (force). For a discrete circuit, the HHM displays: m o n o f f r e l e s Press F2 (on) or F3 (off) to force the circuit.
  • Page 51 Monitoring/Controlling Field Control Data The HHM can display diagnostics and current I/O states, and force and unforce individual I/O points on Field Control modules. 1. From the HHM Main Menu, display the Field Control main menu. F 1 : M o n i t o r F 2 : C o n f i g u r a t i o n A.
  • Page 52 Displaying Field Control Faults A Hand-held Monitor can display faults from a Bus Interface Unit or Field Processor while attached anywhere on the Genius bus. 1. From the HHM Main Menu, display the Field Control main menu (instructions are on the previous page).
  • Page 53 Pulse Testing Outputs on Discrete Genius Blocks Pulse Testing verifies the ability of outputs on a discrete block to change state. Pulse Testing also indicates whether output circuits (wires, power sources, loads) will start or stop current flow. Pulse testing is recommended for blocks controlling outputs that seldom change state.
  • Page 54: Reading Cpu Memory

    Chapter Reading CPU Memory This chapter explains how to use a Hand-held Monitor to read data in a specified memory location in a Series 90–70, Series Six, or Series Five PLC. New data from the specified memory location is displayed every three seconds.
  • Page 55 Series 90 PLC For a Series 90-70 PLC, the Hand-held Monitor can read data from %R, %AI, %AQ,%I, %Q, %T, %M, %S, %SA, %SB, %SC, and %G memory. For a Series 90-70 PLC, the memory location/content screen looks like this example: D E V I C E M E M O R Y t g l...
  • Page 56 Series Six PLC For a Series Six PLC, the Hand-held Monitor can read data from register memory. That includes I/O data mapped into register memory, (it is easier to display I/O data with the HHM’s Monitor Block or Monitor Control Reference function). For a Series Six PLC, the Device Memory screen looks like this example: D E V I C E...
  • Page 57 Series Five PLC For a Series Five PLC, the Hand-held Monitor can read data from register memory. That includes I/O data mapped into register memory, (it is easier to display I/O data with the HHM’s Monitor Block or Monitor Control Reference function). For a Series Five PLC, the Device Memory screen looks like this example: D E V I C E...
  • Page 58 Changing the Data Format When the memory display first appears, it looks like this example: D E V I C E M E M O R Y M E M : W O R D v a l You can display either one byte or one word of data.
  • Page 59: Error Messages

    Chapter Error Messages This chapter explains error messages that may be displayed on the Hand-held Monitor. Powerup Error Messages If an error occurs during the Hand-held Monitor’s self-test, this multi-language error display may appear: P W R U P E R R O R E R R E U R E I G T E S T : F E H L # 1 E R R O R E...
  • Page 60 Operating Error Messages The HHM may display one of the messages shown below when the ON/OFF key is pressed or during operation. If a message appears, press the Clear key, then follow any action suggested. E : N O A C T I V E A D D R No active device has been selected, so many functions do not operate.
  • Page 61 AC operation, 2-1 AC power required, 1-5 , 2-1 Accessories, 1-3 Active device, selecting on HHM, 4-6 , 5-2 , 5-4 , 5-8 Adapter 230VAC connector, 2-2 AC power, 2-1 Alarm diagnostic, 5-10 Analog blocks Monitor block screen, 5-5 Monitor/Control Reference screens, 5-10 Battery pack, 1-3 charging, 2-1 , 2-3 operation, 2-3...
  • Page 62 for analog, RTD, or Thermocouple block, 5-10 Different Baud error, 7-2 Different Block Types error, 7-2 Dimensions, 1-5 Display, 1-5 special characters, 1-3 testing, 3-7 Duplicate Block Number error, 7-2 Duplicate I/O References error, 7-2 EEPROM failure, 3-7 EEPROM Failure error, 7-2 Error messages, during HHM test, 3-7 Failed switch diagnostic, 5-9 Fault clearing...
  • Page 63 LCD display, 1-1 Loss of I/O Power diagnostic, 5-9 Low power, 2-3 Memory, reading, 6-1 Menus, main, 3-3 Monitor Block screens, 5-4 Monitor Only error, 7-2 Monitor/Control Reference screens for Field Processor, 5-15 for Genius blocks, 5-8 for Remote I/O Scanner, 5-13 Monitoring, menus, 5-1 Mounting bracket, 2-7 No Active Address error, 7-2...
  • Page 64 Short Circuit diagnostic, 5-9 Shutoff automatic, 2-3 configuring for HHM, 3-5 Specifications, 1-5 Temperature specifications, 1-5 Testing, 3-7 Thermocouple blocks Monitor block screen, 5-5 Monitor/Control Reference screens, 5-10 Index-4 Underrange diagnostic, 5-10 Upgrading the HHM, 2-4 VARs, display for PowerTRAC block, 5-11 Voltage, display for PowerTRAC block, 5-11 Watt-hours, display for PowerTRAC block,...