Simplicity Lancer / 4400 Parts Manual
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Simplicity Lancer / 4400 Parts Manual

Riding mowers & mower decks
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Lancer / 4400
Series Riding Mowers & Mower Decks
16HP Product
Mfg. No.
Description
1694772
Lancer, 16HP Hydro (CE)
1694785
4416XL, 16HP Hydro (CE)
1694786
Lancer, 16HP Hydro (CE)
1694787
4416XL, 16HP Hydro (CE)
Mower Decks
Mfg. No.
Description
1694344
40" Mower Deck (CE)
1694345
40" Mower Deck (CE)
1694783
44" Mower Deck (CE)
1694784
44" Mower Deck (CE)

Parts Manual

Part No.:
TP 400-4206-01-LN-SM
1731174
09/2005
Rev.

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Summary of Contents for Simplicity Lancer / 4400

  • Page 1: Parts Manual

    Lancer / 4400 Series Riding Mowers & Mower Decks 16HP Product Mfg. No. Description 1694772 Lancer, 16HP Hydro (CE) 1694785 4416XL, 16HP Hydro (CE) 1694786 Lancer, 16HP Hydro (CE) 1694787 4416XL, 16HP Hydro (CE) Mower Decks Mfg. No. Description 1694344 40"...

  • Page 3: Table Of Contents

    PRODUCT COMPONENTS Frame Group ... Steering Group ... Engine & Electric Clutch - 16HP Briggs & Stratton ... 10 Transmission Group ... 12 Transmission SERVICE PARTS - Tuff Torq K-46Q ... Controls Group ... 18 Electrical Group ... 20 Seat Deck & Fuel Tank Group ... Lift Group ...

  • Page 4: Frame Group

    Frame Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Insert Must Face Out The above parts group applies to the following Mfg. Nos.: 1694772 - Lancer 1694785 - 4416XL 1694786 - Lancer 1694787 - 4416XL © Copyright 2005 Simplicity Manufacturing, Inc.
  • Page 5 Frame Group REF NO PART NO. QTY. DESCRIPTION 1722359A PLATE, Pivot 1920415 CAPSCREW, Hex Head, 3/8-16 x 1-1/4, Black 1960071 WASHER, 3/8, Black 1928352 NUT, Hex Flange Lock, Black 2154177 SPACER 1931648 CAPSCREW, Hex Head, Flange Lock, 5/16-18 x 1/2, Black 1723144 SHROUD, Wheel, RH 1723290A...

  • Page 6: Steering Group

    Steering Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Torque to 36-44 ft. lbs. 6 47 (Ref. 1 & 8) Grease bushings (three locations) Torque to 25-30 ft. lbs. (34-40 Nm) Torque to 65-75 ft. lbs. (88-102 Nm) The above parts group applies to the following Mfg.
  • Page 7 Steering Group REF NO PART NO. QTY. DESCRIPTION 2176440 BUSHING, Nylon 1703508A PLATE, Mounting 1928352 NUT, Hex Flange Whiz Lock, 3/8-16, Black 1722495 SHAFT & PINION ASSEMBLY 1919314 PIN, Cotter, Black 1960540 PIN, Spring, 5/16 x 2-1/2, Black 2860202 WASHER, 3/4 1666001 BUSHING, Metal 1931317...
  • Page 8 Steering Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Torque to 36-44 ft. lbs. 6 47 (Ref. 1 & 8) Grease bushings (three locations) Torque to 25-30 ft. lbs. (34-40 Nm) Torque to 65-75 ft. lbs. (88-102 Nm) The above parts group applies to the following Mfg.
  • Page 9 Steering Group REF NO PART NO. QTY. DESCRIPTION 1715998C SHROUD, Steering 1927429 CAPSCREW, Hex Head, 1/4-20 x 5/8, Black 1960114 WASHER, 3/4, Black 1927557 NUT, Hex Flange Lock, 5/16-18, Black Footnotes The above parts group applies to the following Mfg. Nos.: 1694772 - Lancer 1694785 - 4416XL 1694786 - Lancer...

  • Page 10: Engine & Electric Clutch - 16Hp Briggs & Stratton

    Engine & Electric Clutch - 16HP Briggs & Stratton NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Coat threads with sealant Apply anti-seize to crankshaft Torque to 28-34 ft. lbs. Note: Orentation of All Keys Tie clutch wire away from clutch The above parts group applies to the following Mfg.
  • Page 11 Engine & Electric Clutch - 16HP Briggs & Stratton REF NO PART NO. QTY. DESCRIPTION ENGINE, 16HP Briggs & Stratton Vanguard, Model 303777, Type 1114-E1 1708405 VALVE, Shut Off 2825094 TIE, Self Locking, 7-5/16" Long 1727907 GUARD, Debris 1727452 BRACKET, L 960732 SCREW, Hex Head w/SEMS Washer 1727474...

  • Page 12: Transmission Group

    Transmission Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Attach to slot "A" The above parts group applies to the following Mfg. Nos.: 1694772 - Lancer 1694785 - 4416XL 1694786 - Lancer 1694787 - 4416XL © Copyright 2005 Simplicity Manufacturing, Inc.
  • Page 13 Transmission Group REF NO PART NO. QTY. DESCRIPTION 1923701 CAPSCREW, Hex Head, 3/8-16 x 2, Black 1674669A SPACER 1924940 WASHER, 3/8, Black 1676148 BUSHING 1723278 SPRING, Extension, 7-3/4" Long 1722969A ARM ASSEMBLY 2812808 FITTING, Lube 1921969 CAPSCREW, Hex Head, 3/8-16 x 1-1/2, Black 1724387 PULLEY, Idler, 3-1/4 1960339...

  • Page 14: Transmission Service Parts - Tuff Torq K-46Q

    Transmission SERVICE PARTS - Tuff Torq K-46Q NOTE: Unless noted otherwise, use the standard hardware torque specification chart. THICKER PLATE SEAL KIT (Includes Ref.) The above parts group applies to the following Mfg. Nos.: 1694772 - Lancer 1694785 - 4416XL 1694786 - Lancer 1694787 - 4416XL ©...
  • Page 15 Transmission SERVICE PARTS - Tuff Torq K-46Q REF NO PART NO. QTY. DESCRIPTION 1724278 LOWER HOUSING 1724334 RESERVOIR TANK 1724335 TUBE 1724336 MINIATURE CLAMP 1718052 VENT VALVE 1724279 MAGNET 1724337 HOLDER, MAGNET 1708684 SPRING 1724338 SHAFT, Bypass 1720418 LEVER, Bypass 1718061 RING 1724282...
  • Page 16 Transmission SERVICE PARTS - Tuff Torq K-46Q NOTE: Unless noted otherwise, use the standard hardware torque specification chart. THICKER PLATE SEAL KIT (Includes Ref.) The above parts group applies to the following Mfg. Nos.: 1694772 - Lancer 1694785 - 4416XL 1694786 - Lancer 1694787 - 4416XL ©...
  • Page 17 Transmission SERVICE PARTS - Tuff Torq K-46Q REF NO PART NO. QTY. DESCRIPTION 1724344 FULCRUM, Eccentric 1724345 SPRING, Torsion 1724346 CONTROL ARM 1724347 CONTROL LEVER 1724348 JERKY PLATE 1708689 WASHER 1724349 COTTER PIN 1724311 PIN, SPRING 1718100 PIN, Roll 1707879 "O"...

  • Page 18: Controls Group

    Controls Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 1694772 - Lancer 1694785 - 4416XL 1694786 - Lancer 1694787 - 4416XL © Copyright 2005 Simplicity Manufacturing, Inc. All Rights Reserved. Secure into transmission.
  • Page 19 Controls Group REF NO PART NO. QTY. DESCRIPTION 1919438 NUT, Hex Lock ESNA, 5/16-18, Black 1713784 CLAMP 1722524A FOOT PEDAL & BRAKE ARM ASSEMBLY 1715834 PEDAL, Foot, Forward 1721577 PAD, Brake Pedal 1715835 PEDAL, Foot, Reverse 1960221 CLIP, Hair Pin, Black 1921319 WASHER, 1/4, Black 1931333...

  • Page 20: Electrical Group

    Electrical Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. CONSOLE MOUNTED Headlight Switch UNDER REAR FRAME Under RH Foot Rest Pedal Switches UNDER FRONT FRAME To Engine To Electric Clutch To Engine The above parts group applies to the following Mfg. Nos.: 1694772 - Lancer 1694785 - 4416XL 1694786 - Lancer...
  • Page 21 Electrical Group REF NO PART NO. QTY. DESCRIPTION 1719227 BEZEL, Headlight 1719226 HEADLIGHT HOUSING 1719230 HEADLIGHT ASSEMBLY (Includes Ref. Nos. 1 & 2) 1703799 SWITCH, Rocker, Headlight 2832747 TIE, Self Locking, 3-5/8, Black 1722887 SWITCH, PTO, Push/Pull, w/Symbols 1709188 PLUG 1717163 KEYS, Ignition 1717550...

  • Page 22: Seat Deck & Fuel Tank Group

    Seat Deck & Fuel Tank Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 1694772 - Lancer 1694785 - 4416XL 1694786 - Lancer 1694787 - 4416XL © Copyright 2005 Simplicity Manufacturing, Inc.
  • Page 23 Seat Deck & Fuel Tank Group REF NO PART NO. QTY. DESCRIPTION 1714542 POD, Control 1960086 SCREW, Torx Truss Head, 5/16-18 x 7/8, Black 1708008 CLAMP, Wire 1919326 WASHER, 5/16 1668681 WASHER, Curved, Special 1960027 WASHER, Plain 1661348 EDGING, 3" 1713597 LEVER, Seat Latch, Black 1715047...

  • Page 24: Lift Group

    Lift Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 1694772 - Lancer 1694785 - 4416XL 1694786 - Lancer 1694787 - 4416XL © Copyright 2005 Simplicity Manufacturing, Inc. All Rights Reserved. 6 31 Insert Must Face Out...
  • Page 25 Lift Group REF NO PART NO. QTY. DESCRIPTION 1960071 WASHER, 3/8, Black 1723194A LINK, Lift 2154177 SPACER 1922755 WASHER,3/8, Black 1921971 CAPSCREW, Hex Head, 3/8-16 x 1-3/4, Black 1722357 CAPSCREW, Hex Washer Head, 5/16-18 x 4-1/2, Black 1917372 NUT, Hex, 5/16-18, Black 1723202A ANCHOR, Spring 1921719...

  • Page 26: Wheels & Tires Group

    Wheels & Tires Group W986796 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. REAR WHEELS & TIRES FRONT WHEELS & TIRES The above parts group applies to the following Mfg. Nos.: 1694772 - Lancer 1694785 - 4416XL 1694786 - Lancer 1694787 - 4416XL TP 400-4206-01-LN-SM...
  • Page 27 Wheels & Tires Group REF NO PART NO. QTY. DESCRIPTION 1724460 WHEEL & TIRE ASEMBLY, Rear, (Includes Ref. Nos. 2, 3, 4, 5, & 6) 1720098 BEARING, Ball 1720097 WHEEL, 4.5 x 6 2172353 VALVE STEM & CAP ASSEMBLY 1713166 TIRE, 15 X 6.00, 6 SUPER TURF TL 1664090 TUBE, Tire, 4.10/3.50, Rear...

  • Page 28: Decals - Brand & Model

    Decals - Brand & Model B986796 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 1694772 - Lancer 1694785 - 4416XL 1694786 - Lancer 1694787 - 4416XL TP 400-4206-01-LN-SM ©...
  • Page 29 Decals - Brand & Model REF NO PART NO. QTY. DESCRIPTION 1722551 DECAL, Simplicity, Silver & Blue, w/Icon 1722832 DECAL, Lancer, Silver & Blue 1722549 DECAL, 16HP 1723785 DECAL, Stripe, Blue & Silver 1723919 DECAL, Stripe, Massey Ferguson 1714363 DECAL, Massey Ferguson, 3 Triangle Logo 1727442 DECAL, Model 4416XL Footnotes...

  • Page 30: Decals - Safety & Common

    Decals - Safety & Common NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 1694772 - Lancer 1694785 - 4416XL 1694786 - Lancer 1694787 - 4416XL © Copyright 2005 Simplicity Manufacturing, Inc.
  • Page 31 Decals - Safety & Common REF NO PART NO. QTY. DESCRIPTION 1708927 DECAL, USA Logo 1725156 DECAL, Belt & Blade 40" 1727574 DECAL, Belt & Blade 44" 1720454 DECAL, Touch Up Paint, (Orange) 1725072 DECAL, Touch Up Paint, (Red) LABEL, CE & Serial Number, Export (Not Serviced) DECAL, Serial Number (Not Serviced) 1723786 DECAL, Belt Removal...

  • Page 32: Mower Frame Group - With Height Adjustment

    Mower Frame Group - with Height Adjustment NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 1694772 - Lancer 1694785 - 4416XL 1694786 - Lancer 1694787 - 4416XL ©...
  • Page 33 Mower Frame Group - with Height Adjustment REF NO PART NO. QTY. DESCRIPTION 1722952 SPACER 1923161 CAPSCREW, Hex Head, 1/2-13 x 4-1/2, Black 1721878 BRACKET & SHAFT ASSEMBLY 2860202 WASHER, 3/4, Black 1666001 BUSHING 1704314 FITTING, Lube 1724960 FRAME ASSEMBLY 1920415 CAPSCREW, Hex Head, 3/8-16 x 1-1/4, Black 2154177...

  • Page 34: 40" Mower Deck - Belt, Idler Arm & Hitch

    40" Mower Deck - Belt, Idler Arm & Hitch NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Insert Must Face Out The above parts group applies to the following Mfg. Nos.: 1694344 - 40" Mower 1694345 - 40" Mower ©...
  • Page 35 40" Mower Deck - Belt, Idler Arm & Hitch REF NO PART NO. QTY. DESCRIPTION 1721425 WASHER & LOCK NUT ASSEMBLY 1674671 SPRING, Extension, 3/4 1719923 ARM, Idler 1922755 WASHER, 3/8, Black 1719221 1724802 PULLEY, Idler, 38 Tooth 1923701 CAPSCREW, Hex Head, 3/8-16 x 2 1930601 CAPSCREW, Hex Head, 5/16-18 x 5/8, Black 1666697...

  • Page 36: 40" Mower Deck - Height Adjustment & Roller Bar

    40" Mower Deck - Height Adjustment & Roller Bar NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Insert Must Face Out The above parts group applies to the following Mfg. Nos.: 1694344 - 40" Mower 1694345 - 40" Mower ©...
  • Page 37 40" Mower Deck - Height Adjustment & Roller Bar REF NO PART NO. QTY. DESCRIPTION 1922606 CAPSCREW, Hex Head, 3/8-16 x 1-3/4, GR 8, Black 1723900 ROD & STRAP ASSEMBLY 1915726 NUT, Hex, 5/8-11, Black 1924366 WASHER 2118053 PIN, Round Head, Drilled, 3/8 x 2, Black 2816001 PIN, Spring 1706645A...
  • Page 38 40" Mower Deck - Height Adjustment & Roller Bar NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Insert Must Face Out The above parts group applies to the following Mfg. Nos.: 1694344 - 40" Mower 1694345 - 40" Mower ©...
  • Page 39 40" Mower Deck - Height Adjustment & Roller Bar REF NO PART NO. QTY. DESCRIPTION 1960655 CARRIAGE BOLT, 5/16-18 x 1-1/4 2860643 NUT, Hex Lock, 3/8-16 2860641 NUT, Hex Lock, Aluminum Insert, 3/8-16 Footnotes The above parts group applies to the following Mfg. Nos.: 1694344 - 40"...

  • Page 40: 40" Mower Deck - Height Adjustment & Roller Bar (Later)

    40" Mower Deck - Height Adjustment & Roller Bar (Later) NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Insert Must Face Out The above parts group applies to the following Mfg. Nos.: 1694344 - 40" Mower 1694345 - 40" Mower ©...
  • Page 41 40" Mower Deck - Height Adjustment & Roller Bar (Later) REF NO PART NO. QTY. DESCRIPTION 1923701 CAPSCREW, Hex Head, 3/8-16 x 2, GR 8, Black 1723900 ROD & STRAP ASSEMBLY 1915726 NUT, Hex, 5/8-11, Black 1924366 WASHER 2118053 PIN, Round Head, Drilled, 3/8 x 2, Black 2816001 PIN, Spring 1706645A...

  • Page 42: 40" Mower Deck - Housing, Arbors & Blades

    40" Mower Deck - Housing, Arbors & Blades NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 1694344 - 40" Mower 1694345 - 40" Mower © Copyright 2005 Simplicity Manufacturing, Inc.
  • Page 43 40" Mower Deck - Housing, Arbors & Blades REF NO PART NO. QTY. DESCRIPTION 1931318 CARRIAGE BOLT,1/4-20 x 7/8, Black 1960518 NUT, Push, 1/4, Black 1960353 WASHER, 1/4, Black 1704873 CLAMP, Wire, Black 1916964 LOCKWASHER, 1/4, Black 1916622 NUT, Hex, 1/4-10, Black 1723938 SPRING, Torsion, Black 1931335...
  • Page 44 40" Mower Deck - Housing, Arbors & Blades NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 1694344 - 40" Mower 1694345 - 40" Mower © Copyright 2005 Simplicity Manufacturing, Inc.
  • Page 45 40" Mower Deck - Housing, Arbors & Blades REF NO PART NO. QTY. DESCRIPTION 1724600 COVER, Arbor RH 1721259A GUARD ASSEMBLY, RH 1721132A GUARD, Extension 1675044 RIVIT, Pop 1960096 WASHER, 3/16 x 3/4 x 1/16 Footnotes The above parts group applies to the following Mfg. Nos.: 1694344 - 40"...

  • Page 46: 44" Mower Deck - Belt, Idler Arm & Hitch

    44" Mower Deck - Belt, Idler Arm & Hitch NOTE: Unless noted otherwise, use the standard hardware torque specification chart. ARBOR PULLEY ARBOR DRIVE PULLEY MOVABLE IDLER PULLEY ARBOR DRIVE PULLEY Insert Must Face Out The above parts group applies to the following Mfg. Nos.: 1694783 - 44"...
  • Page 47 44" Mower Deck - Belt, Idler Arm & Hitch REF NO PART NO. QTY. DESCRIPTION 1713549 V-BELT, Arbor Drive 1721532 V-BELT, Arbor Drive 1960339 NUT, Hex Flange Lock, 3/8-16 1724387 PULLEY, Idler 1924940 WASHER, 3/8 1718561 LEVER ASEMBLY, Idler, w/Bushings 1960268 CARRIAGE BOLT, 3/8-16 x 1-1/4, Black 1665835...

  • Page 48: 44" Mower Deck - Height Adjustment & Roller Bar

    44" Mower Deck - Height Adjustment & Roller Bar NOTE: Unless noted otherwise, use the standard hardware torque specification chart. See Belt, Idler Arm & Hitch The above parts group applies to the following Mfg. Nos.: 1694783 - 44" Mower 1694784 - 44"...
  • Page 49 44" Mower Deck - Height Adjustment & Roller Bar REF NO PART NO. QTY. DESCRIPTION 1724833A ARM,Pitch 1931352 CARRIAGE BOLT,3/8-16 x 1-1/2, Black 1931202 CAPSCREW, Hex Washer Head, Tap Tite, 5/16-18 x 1-1/4, Black 1919381 WASHER, 5/16, Black 1704114 ROD, Height of Cut 1704080A PLATE 1704097...

  • Page 50: 44" Mower Deck - Housing, Arbors & Blades

    44" Mower Deck - Housing, Arbors & Blades 986798 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 1694783 - 44" Mower 1694784 - 44" Mower TP 400-4206-01-LN-SM ©...
  • Page 51 44" Mower Deck - Housing, Arbors & Blades REF NO PART NO. QTY. DESCRIPTION 1714419 NUT, Hex Flange, 9/16-18 1713675 WASHER, Bellville 1713161 PULLEY 1713158 1713098 PULLEY 1713533 1713197 1655729A COVER, Arbor Housing 2108202 BEARING 1715724 SPACER 1715723 SPACER 1705897 BEARING 1707335 GASKET, Foam...

  • Page 53: Torque Specification Chart

    Hardware Identification & Torque Specifications Common Hardware Types Hex Head Capscrew Carriage Bolt Standard Hardware Sizing When a washer or nut is identified as 1/2”, this is the Nominal size , meaning the inside diameter is 1/2 inch; if a second number is present it represent the threads per inch When bolt or capscrew is identified as 1/2 - 16 x 2”, this means the Nominal size , or body diameter is 1/2 inch;...
  • Page 54 MANUFACTURING, INC. 500 N. Spring Street / PO Box 997 Port Washington, WI 53074-0997 USA www.simplicitymfg.com © Copyright 2005 Simplicity Manufacturing, Inc. All Rights Reserved. Printed In USA.

This manual is also suitable for:

Lancer 4400 series16947721694785169478616947871694344 ... Show all

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