Wiring Method; Flare Connection (Pipe Connection) - Fujitsu 9319205151-04 Installation Manual

Outdoor unit
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(5) Do not tighten the terminal screws too much, otherwise, the screws may break.
Screw with special washer
Ring terminal
Wire
Terminal blocks
(6) See the table below for the terminal screw tightening torques.
Tightening torque [N·m (kgf·cm)]
M4 screw
M5 screw

5.3. Wiring method

When connecting the power supply cable, make sure that the phase of the power
supply matches with the phase of the terminal board. If the phases do not match, the
compressor will rotate in reverse and will not be able to compress.
(1) Remove the outdoor unit Switch cover A, B.(See "5.1. Switch cover remove".)
(2) Remove the outdoor unit cable clamp.
(3) Connect the power supply cable and the connection cable to terminal.
(4) Fasten the power supply cable and connection cable with cable clamp.
(5) Install the Switch cover A, B.(See "5.1. Switch cover remove".)
1
2
3
L
N
5.3.1. Connection diagrams
EARTH
(GROUND)
Outdoor unit side terminal
Power line
Earth(Ground) line
Indoor unit side terminal
5.3.2. Connection cable preparation
• Keep the earth wire longer than the other wires.
30 mm
Earth wire
5.3.3. Connection cable wiring
Connection and Power
supply cable
Cutout
10 mm
Screw with
special washer
Ring terminal
Wire
1.2 to 1.8 (12 to 18)
2.0 to 3.0 (20 to 30)
CAUTION
Screw
Cable clamp
1 2
3
L
N
EARTH
(GROUND)
Earth
(Ground) line
Power supply
1 2
3
Power supply cable or
Connection cable
35 mm
Run the connection cable to the rear of
the outdoor unit within the range of the
arrows shown in the fi gure.
(The switch cover becomes diffi cult to
install.)

5.4. Flare connection (pipe connection)

Do not use mineral oil on a fl ared part. Prevent mineral oil from getting into the system
as this would reduce the lifetime of the units.
While welding the pipes, be sure to blow dry nitrogen gas through them.
Flaring
(1) Cut the connection pipe to the necessary length with a pipe cutter.
(2) Hold the pipe downward so that cuttings will not enter the pipe and remove the
burrs.
(3) Insert the fl are nut onto the pipe and fl are the pipe with a fl aring tool.
Insert the fl are nut (always use the fl are nut attached to the indoor and outdoor
units respectively) onto the pipe and perform the fl are processing with a fl are tool.
Use the special R32(R410A) fl are tool, or the conventional (for R22) fl are tool.
When using the conventional fl are tool, always use an allowance adjustment gauge and
secure the A dimension shown in table 2.
Check if [L] is fl ared uniformly and
is not cracked or scratched.
Pipe outside
Flaring tool for
diameter
R32 or R410A, clutch type
ø 6.35 mm (1/4")
ø 9.52 mm (3/8")
ø 12.70 mm (1/2")
0 to 0.5
ø 15.88 mm (5/8")
ø 19.05 mm (3/4")
Bending pipes
(1) When bending the pipe, be careful not to crush it.
(2) To prevent breaking of the pipe, avoid sharp bends.
Bend the pipe with a radius of curvature of 70 mm or over.
(3) If the copper pipe is bend the pipe or pulled to often, it will become stiff. Do not
bend the pipes more than three times at one place.
Pipe connection
(1) Detach the caps and plugs from the pipes.
Be sure to apply the pipe against the port on the indoor unit and the outdoor unit
correctly. If the centering is improper, the fl are nut cannot be tightened smoothly. If the
fl are nut is forced to turn, the threads will be damaged.
Do not remove the fl are nut from the indoor unit pipe until immediately before
connecting the connection pipe.
(2) Centering the pipe against port on the outdoor unit, turn the fl are nut with your
hand.
(3) Tighten the fl are nut of the connection pipe at the outdoor unit valve connector.
3-way valve
(liquid)
Flare nut
3-way valve
(gas)
Flare nut
CAUTION
Die
A
Pipe
A (mm)
Conventional (R22) Flaring tool
Clutch type
Wing nut type
1.0 to 1.5
1.5 to 2.0
CAUTION
To prevent gas leakage,
coat the fl are surface with
alkylbenzene oil (HAB).
Do not use mineral oil.
Connection pipe
(liquid)
Connection pipe
(gas)
En-8

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