Safety Rules & Information ...2 Identification Numbers ...5 Safety Decals & Icons...6 Features & Controls ...8 Control Functions...8 Safety Interlock System ...9 Operation ...10 General Operating Safety ...10 Checks Before Starting ...10 Starting the Engine ...10 Driving the Mower ...10 Operating On A Slope...11 Stopping the Mower ...11 Mowing...13...
Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. This mowing deck is capable of amputating hands and feet and throwing objects. The triangle in text signifies important cautions or warnings which must be followed.
SLOPE OPERATION Slopes are a major factor related to loss-of-control and tip- over accidents, which can result in severe injury or death. Operation on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not operate on it.
Safety Rules & Information SERVICE AND MAINTENANCE To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Safe Handling of Gasoline 1. Extinguish all cigarettes, cigars, pipes, and other sources of ignition.
K. Vibration at the Steering Wheel * L. Vibration at the Seat * M. Combination Number This unit complies with European Harmonized Lawn Mower Standard EN 836, European Machinery Directive 98/37/EC, and European EMC Directive 89/336/EC * Tested according to EN 836:1997/A2:2001, EN 1032:...
Safety Decals SAFETY DECALS This unit has been designed and manufactured to provide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing. Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effectively, we have placed several safety labels on the unit to remind you of this important information while you...
SAFETY ICONS Warning: Read Operator’s Manual. Read and understand the Operator’s Manual before using this machine. Danger: Thrown Objects. This machine is capable of throwing objects and debris. Keep bystanders away. Warning: Remove Key Before Servicing. Remove the key and consult technical literature before performing repairs or maintenance.
Features & Controls Please take a moment and familiarize yourself with the name, location, and function of these controls so that you will better understand the safety and operating instructions provided in this manual. CONTROL FUNCTIONS The information below briefly describes the function of individual controls. Starting, stopping, driving, and mowing require the combined use of several controls applied in specific sequences.
Throttle Control Pulling the round choke control knob (D) out fully chokes the engine for cold starts. (A warm engine may not require choking.) Moving the throttle control (C) fully forward is FULL throttle position. Always operate the unit at FULL throttle when mowing. Choke Close the choke for cold starting.
Operation GENERAL OPERATING SAFETY Before first time operation: • Be sure to read all information in the Safety and Operation sections before attempting to operate this tractor and mower. • Become familiar with all of the controls and how to stop the unit.
DRIVING THE MOWER • Make sure the PTO switch is disengaged. • Start the engine (see STARTING THE ENGINE). • Set the throttle control to FULL. • Manual Start: Grasp the operator presence / parking brake handles and the handle bar grips at the same time to deactivate engine kill system and disengage the parking brake.
Operation STORAGE Temporary Storage (30 Days Or Less) Remember, the fuel tank will still contain some gasoline, so never store the unit indoors or in any other area where fuel vapor could travel to any ignition source. Fuel vapor is also toxic if inhaled, so never store the unit in any structure used for human or animal habitation.
MAINTENANCE SCHEDULE & PROCEDURES The following schedule should be followed for normal care of your unit. You will need to keep a record of your operating time. Determining operating time is easily accomplished by multiplying the time it takes to do one job by the number of times you’ve done the job, or you can install an hour meter.
Regular Maintenance CHECKING / ADDING FUEL To add fuel: • Remove the fuel cap. • Fill the tank. Do not overfill. Leave approximately 1” of room in the tank for fuel expansion. Refer to your engine manual for specific fuel recommendations. Install and hand tighten the fuel cap.
LUBRICATION Lubricate the unit at the following lubrication points. Grease: • front caster wheel axles • front caster wheel pivots • ground speed control shaft pivot Use grease fittings when present. Disassemble parts to apply grease to moving parts when grease fittings are not installed.
Regular Maintenance SERVICING THE MOWER BLADES • Blades should be sharp and free of nicks and dents. If not, sharpen blades as described in following steps. • To remove blade for sharpening, use a 1” wrench on the flats of the spindle shaft while removing the blade mounting bolt with a 15/16”...
Troubleshooting, Adjustments, & Service TROUBLESHOOTING While normal care and regular maintenance will extend the life of your equipment, prolonged or constant use may eventually require that service be performed to allow it to continue operating properly. The troubleshooting guide below lists the most common problems, their causes and remedies.
TROUBLESHOOTING THE MOWER DECK PROBLEM Mower drive belt slips or fails to drive. Mower cut is uneven. Mower cut is rough looking. Engine stalls easily with mower engaged. Excessive mower vibration. Excessive belt wear or breakage. Troubleshooting, Adjustment & Service CAUSE 1.
Troubleshooting, Adjustment & Service Figure 10. Deck Height Indicator CUTTING HEIGHT ADJUSTMENT The cutting height can be adjusted within two different ranges. The High Range covers 4-1/2” - 2-1/2” (11,4 - 6,4cm) and the Low Range covers 3-1/2” - 1-1/2” (8,9 - 3,8cm).
DECK LEVELING ADJUSTMENT To Level the Mower Deck: 1. Park machine on a flat, level surface. 2. Raise the mower deck until it reaches the upper stop. 3. If the mower deck is in the HIGH RANGE, place 2 x 4 blocks under the outside edges of the mower deck with the 3-1/2”...
Troubleshooting, Adjustment & Service BELT REMOVAL AND REPLACEMENT Mower Deck Drive Belt: (32” model) 1. Park machine on a flat, level surface. 2. Remove the mower deck shield. 3. Push the idler arm towards the left-hand side of the machine to release the spring tension on the drive belt.
GROUND SPEED CONTROL LEVER LOCATION ADJUSTMENT The control levers can be adjusted in two ways to provide a comfortable working range when operating the machine at the average mowing speed. Adjust both the lever height and lever position at the same time to obtain the most comfortable working position Adjusting the Lever Height:...
Troubleshooting, Adjustment & Service Figure 19. PTO Clutch Adjustment A. Adjustment Window (Qty. 3, one shown) B. Adjustment Nut PTO CLUTCH ADJUSTMENT Check the PTO clutch adjustment after the initial 25 hour break-in period and then after every 100 hours of operation.
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