ELREHA TKP 3130/1 Technical Manual

ELREHA TKP 3130/1 Technical Manual

Cold storage controllers

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Characteristics briefly
• refrigeration controller for all applications of cold stores, freezers,
shelfs, chest freezers...
• for use as a single controller or in a network
• 6 temperature sensors inputs, 6 relays, 4 digital inputs, analog output
• available in 3 standard housings for rail, panel and 19" mounting
Some Standard Functions
• LC-Display, dot-matrix, plain text, operation by 4 keys on the front
• Temperature control, multiple setpoints/setpoint layers, alarm thermostats
• Compressor Idle-Time, runtime monitoring of refrigeration
• Fan control with delay times for start and stop
• Roller blind control, frame heater control, pulsed, different for day/night
• Analog output usable for actual value image or for P, PI, PID-T1-control
• Adjustable Emergency Mode
• Door contact input
• Intelligent defrost control, able to learn
(x140 only)
Operating / Operating Elements
LCD-Display f0r
parameters and values
TKP-3000
circuit 1
circuit 2
circuit 3
alarm
cooling
Operating Elements of the TKP 3130/3140 (The operating elements of all
TKP/TKC-types look very similar).
The units can be operated by 4 keys, all parameters will be displayed in plain
text on the backlighted LC-display. The TKP 3130/1 will be operated from keypad
and display of the VPR Compound Control System.
Programming
All readable and adjustable values (parameters) of the TKx units are listed
on several pages. While normal operation or if no key is pressed for about
3 minutes, the display shows the following information:
1. priority:
current failure (only if there is a failure at the moment)
2. priority:
controller states (e.g. if it is turned OFF by a digital input)
3. priority:
the selected 'Basic Display'
Call up and changing of parameters:
Key
Action
ESC .......If no pagename is displayed
  ........Select desired page
RET ........Enter this page
  ........Select parameter
RET ........Start programming, parameter name flashes.
Eventually, the unit asks here for an access code
  ........Adjust desired value. Pressing and holding a key effects
that the value will be incremented or decremented
automatically faster and faster.
RET ........Leave programming mode, confirm new value
ESC ........Back to page overview.
Identification
If this display appears
then this parameter is protected by a password. The controller expects
a code number. This code-no. (Code 1) is related from the actual time of
the day as the sum of the
Changing User level
To change the user level do the following:
Select "Basic Display", press key "RET"
Enter code of the desired user level
- Code for the service level is: (fixed) - 88 -
- Code for the confoguration level: month + hour + 20
Manual defrost release
• Select "Defrost Page"
• Set parameter "manual defrost" to "start"
up/down
leave page
keys
ESC
RET
ELREHA
circuit 4
enter page /
circuit 3
confirm values
circuit 2
circuit 1
defrost
Identification
Enter :> 0 <
hour (0...23) plus 10
ELEKTRONISCHE REGELUNGEN GMBH
Technical manual
Cold Storage
Controllers
TKP
Types:
3130
3130/1
3140
Available Types
 TKP 3130 ...... 230V, for DIN-rail
 TKP 3130/1 ... without display and keys, TF-501 (Pt1000) probes only
 TKP 3140 ...... like 3130 + intelligent defrost
 TKP 23130 .... 115V, for DIN-rail
 TKP 23140 .... like 23130 + intelligent defrost
 TKC 5130 ...... 230V, panel mounting (front frame 96 x 96mm)
 TKC 5140 ...... like 5140 + intelligent defrost
 TKC 25130 .... 115V, panel mounting (front frame 96 x 96mm)
 TKC 25140 .... like 25140 + intelligent defrost
 TKC 19130 .... 230V, 19"-Al-cassette, 14 TE
 TKC 19140 .... like 19130 + intelligent defrost
 TKC 29130 .... 115V, 19"-Al-cassette, 14 TE
 TKC 29140 .... like 29130 + intelligent defrost
Parameter Pages
TKP/TKC
Test
20.02.18 11:49
actual values
20.02.18 11:49
setpoint page
20.02.18 11:49
defrost page
20.02.18 11:49
mode page
20.02.18 11:49
assignment page
20.02.18 11:49
hist.fail page
20.02.18 11:49
act.fail page
20.02.18 11:492
Please note Safety Instructions !
Caution
In controllers with older software versions some functions may
be not available.
Notice
5310902-11/25
/00
e
2018-05-30 tkd/jr
from SoftwVers. 7.01 (Rev.P)
TKC
TKC
5130
19130
5140
19140
ESC
User Code
RET
sensor 1, etc
RET
setpoint level X,
RET
etc.
defrost mode,
RET
etc.
date, time, etc.
RET
configuration
RET
last failure 1,
RET
etc.
current failure,
RET
etc.

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Summary of Contents for ELREHA TKP 3130/1

  • Page 1 The units can be operated by 4 keys, all parameters will be displayed in plain  TKC 19140 ..like 19130 + intelligent defrost text on the backlighted LC-display. The TKP 3130/1 will be operated from keypad  TKC 29130 ..115V, 19"-Al-cassette, 14 TE and display of the VPR Compound Control System.
  • Page 2: Technical Data

    Product warranty does not cover damage caused by failure different mounting forms the listed types differ a little bit. to comply with these operating instructions! Nor will ELREHA At present, controllers are delivered with a software version 7.xx be held liable for any personal injury or damage to property Notice (add.
  • Page 3: Configuration Concept

    Technical Manual Cold Storage Controllers TKP / TKC x130 - x140 Page 3 Display of actual values and states Failure Messages / Failure Memory / Failure Codes All failures will be stored with date and time of their appearance. To display this messages, 2 pages All actual values are shown on the 'actual values' exist: page.
  • Page 4: Factory Setting

    Page 4 Technical Manual Cold Storage Controllers TKP / TKC x130 - x140 Parameter pages Actual Values Disp Level Range Factory setting only sensor 1 xxxxxx ......1 ..Temperature at this sensor, range -100/+100°C, calibration range here is +/- 10K ....calibr. = 0 indicates the function assigned to this sensor: Rx = control sensor x, Wx = alarm sensor x, DO = display only sensor, wx = defrost demand sensor warm x, cx = defrost demand sensor cold x, Dxy = evap sensor, circuit x / no.y...
  • Page 5 Technical Manual Cold Storage Controllers TKP / TKC x130 - x140 Page 5 Defrost Page Disp Le- Range Dim. Factory setting only defrost type (fan dur.defr.) ..2 ..on, off...........................off defrost mode......2 ..extern(al only), extern+intern, difference meth., dem def by opti, adaptive * ......extern+intern defrost time 1 ......1 ..00:00 - 23:59, off ....................hh:min ..5:00 defrost time 2 ......1 ..00:00 - 23:59, off ....................hh:min ..off up to...
  • Page 6 Page 6 Technical Manual Cold Storage Controllers TKP / TKC x130 - x140 Assignment Page Level Range Factory setting function relay 1 ....3 ....--, on, refrig. 1..refrig.4 .......................alarm defrost11..defrost14, defr. 11..44, defrost21..24, defrost31..defrost34, defrost41..defrost44, fan 1..fan 4, unit on, alarm, frame heater, roller blind, light, heater 1, expansion valve 1 (defrost yz / y=circuit, z=evaporator), controller on function relay 2 ....
  • Page 7 Inp./sensor 6 Inp./sensor 5 Relay 4 0/10V Ausg. O K 4 Inp./sensor 4 Relay 5 Inp./sensor 3 Inp./sensor 2 O K1 O K2 O K3 Inp./sensor 1 Relay 6 ELREHA This diagram shows a connector type "F", DIN 41612, rear view.
  • Page 8: Display Language

    Page 8 Technical Manual Cold Storage Controllers TKP / TKC x130 - x140 Access Protection / Unauthorized changing of parameters Display Language The language used on display can be changed by "Sprache/Language" User levels (mode page) to german, english, french or dutch. To avoid parameter changing by unauthorized persons, 3 different user levels are available: 1.
  • Page 9: Runtime Monitoring

    Page 9 Technical Manual Cold Storage Controllers TKP / TKC x130 - x140 'Physical' and 'virtual' sensors Cooling Second setpoint (night operation) For each of the 4 circuits a second setpoint is avai- Control circuits 1. Each 'physical' (real) sensor is able to fulfill up to 3 This controller is able to control up to 4 independent lable (2nd setp Ch X).
  • Page 10: Emergency Operation

    Page 10 Technical Manual Cold Storage Controllers TKP / TKC x130 - x140 Temperature Alarm Digital inputs (Optocoupler Inputs) Emergency Operation Any over- or undertemperature condition results Switching OFF Controller / Cooling Circuits If all control sensors fail, the unit turns to an in a temperature alarm which causes the normally Sometimes it is necessary to switch off cold storages emergency mode automatically.
  • Page 11: Analog Output

    Technical Manual Cold Storage Controllers TKP / TKC x130 - x140 Page 11 Analog Output Real Time Clock The controller contains an analog output which The built-in real time clock is buffered for a period Control Characteristic can be used for regulation or to provide a remote where mains voltage is switched off (3 years up to display with an actual value image.
  • Page 12 Page 12 Technical Manual Cold Storage Controllers TKP / TKC x130 - x140 Defrost Defrost on demand - Standard methods If the temperature rises at that position, the ice in The controller allows several, different defrost me- Optimiziation Method (for walk-ins/rooms) the evaporator is probably melted completely.
  • Page 13: Main Characteristics

    Technical Manual Cold Storage Controllers TKP / TKC x130 - x140 Page 13 Intelligent Defrost (adaptive defrost) for walk-ins (TKP/TKC x140 only) Main Characteristics Parameterisation is very easy: Process Sequence 1. In the time period set by „max time to This defrost control method, developed in co- •...
  • Page 14: Evaporator Fan Control

    Page 14 Technical Manual Cold Storage Controllers TKP / TKC x130 - x140 Evaporator Fan Control Fan off delay Examples for fan operation modes For one or all of the 4 circuits it is possible to assign a To use latency energy of the ice and evaporator relay for the evaporator fan.
  • Page 15 Technical Manual Cold Storage Controllers TKP / TKC x130 - x140 Page 15 Roller Blind control Frame Heater control Adding controller units to extend cold storages Frame heaters are used for freezers to avoid the door Selecting the „roller blind“ function on the assignment If one controller unit has not enough ressources freezing onto the door frame.
  • Page 16 Behavior in case of compound failure All TKx controllers can be networked together Communication with VPR systems with other ELREHA-control devices. For this duty The TKx controller can be used as intelligent If a TKx is assigned to a certain compound and a...
  • Page 17: Sensor Positions

    Order-No.: PC-SMZ/KLEMME P in yellow Basic Configuration of TKP 3130/1 Because the TKP 3130/1 has no own operating elements and no display, the green basic configuration must be done in a special way. white/brown ● Note: The network adress of the cntroller unit ("adress in netwk", Mode Page) is factory set to '78'.
  • Page 18 Following standards were consulted for the conformity testing to meet the requirements of EMC and Low Voltage Guidelines: EN 55011:2016+A1:2017, EN 61010-1:2010, EN 61326-1:2013 CE marking of year: 2018 This statement is made for the manufacturer / importer ELREHA Elektronische Regelungen GmbH Werner Roemer, Technical Director D-68766 Hockenheim...

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