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Allmand PAL 4000 GP Operator's Manual

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REVISED JANUARY 2018
PAL 4000 GP
OPERATOR'S MANUAL
ALLMAND BROTHERS INC.
P.O. BOX 888
HOLDREGE, NE 68949
FOR PARTS AND UPDATES VISIT ALLMAND ON THE WEB
AT
www.allmand.com
PHONE: (308) 995- 4495, 1- 800- 562- 1373
ALLMAND FAX: (308) 995– 5887
ALLMAND PARTS DEPT. FAX : (308) 995– 4883
Part No. 114003
PORT A LITE SERIES

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  • Page 1 OPERATOR’S MANUAL ALLMAND BROTHERS INC. P.O. BOX 888 HOLDREGE, NE 68949 FOR PARTS AND UPDATES VISIT ALLMAND ON THE WEB www.allmand.com PHONE: (308) 995- 4495, 1- 800- 562- 1373 ALLMAND FAX: (308) 995– 5887 ALLMAND PARTS DEPT. FAX : (308) 995– 4883 Part No.
  • Page 2 RECORD IMPORTANT INFORMATION Company Equipment No.: Unit Model No.: Unit Vin No.: Serial No.: Accessories.:...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Introduction About this Manual………..………………………………………………4 Safety Safety Definitions…………………………………………………………5 Safety Precautions……………………………………………………..5-9 Safety Labels ……………………………………………………………..9 Check list…………………………………………………………………10 General Service Information Equipment Identification…………………………………………………11 Clearances………………………………………………………………..12 Models and Serial Numbers…………………………………………….13 Tower Lights………………………………………………………………14 Operation Light Fixture Adjustment…………………………………………………14 Light Fixture Stowage…………………………………………………….14 Pre Operation Set up……………………………………………………..15 Raising &...

  • Page 4: Introduction

    INTRODUCTION Congratulations on the purchase of your new Allmand PAL 4000 GP light tower and welcome to the Allmand family of equipment owners. The Allmand PAL 4000 GP light tower offers many advantages to make operation safer, more con- venient and more cost-effective. The PAL 4000 GP light towers will provide you with high-quality performance and durability which translates into more productivity on the job site.

  • Page 5: Safety

    SAFETY...
  • Page 6 SAFETY...
  • Page 7 SAFETY...
  • Page 8 SAFETY...

  • Page 9: Safety Labels

    SAFETY SAFETY LABELS WARNING! Unsafe Operational Hazard. Always replace any safety and instruc- tion decals that become damaged, painted or otherwise illegible.

  • Page 10: Check List

    SAFETY PREPARING THE PAL 4000 GP The PAL 4000 GP light tower requires service as well as proper operation in order to provide the performance and safety it has been designed for. Never deliver or put machine into service with known defects or missing instructions or decals.

  • Page 11: General Service Information

    GENERAL SERVICE INFORMATION EQUIPMENT IDENTIFICATION SHO LAMP TOWER CORD WINCH BALLAST BOX...

  • Page 12: Clearances

    GENERAL SERVICE INFORMATION 10” BASE 20” OVERALL INCLUDING WINCH...

  • Page 13: Models And Serial Numbers

    MODEL AND SERIAL NUMBERS Model and serial number information is required for product support and repair parts. All PAL 4000 GP towers have a serial number plate attached to the left side of the ballast box, or opposite side of light switches.

  • Page 14: Tower Lights

    OPERATION LIGHT FIXTURE ADJUSTMENT LIGHT FIXTURE STOWAGE Your light tower may be equipped with lights WARNING! BURN HAZARD. The light that can be removed for stowage or for theft fixtures become extremely hot during prevention. use. Always use caution and heat re- sistant gloves when handling the WARNING! BURN HAZARD.

  • Page 15: Pre Operation Set Up

    OPERATION Before performing any operation procedures RAISING AND LOWERING LIGHTS read Safety on page 5-9. Manual Winch Light Tower PRE - OPERATION SETUP NOTE; The manual winch tower can be raised and extended by operating a hand crank winch. Work Site Safety Considerations Mounted on the tower extends and retracts the Height telescopic sections.

  • Page 16: Maintenance

    MAINTENANCE  High voltage is present when engine is ELECTRICAL SYSTEM running. Never attempt to service elec- Ballast Panel trical components while engine is run- ning. The ballast panel can be accessed by remov- ing the front panel cover. The ballast panel ...

  • Page 17: Maintenance Record

    MAINTENANCE RECORD DATE SERVICE DESCRIPTION SERVICED...
  • Page 18 THIS PAGE INTENTIONALLY BLANK...
  • Page 19 LIGHT BAR SCHEMATICS...
  • Page 20 BALLAST BOX SCHEMATICS...
  • Page 21 SHEDLIGHT PAL 4000 GP PARTS MANUAL ALLMAND BROTHERS INC. P.O. BOX 888 HOLDREGE, NE 68949 PHONE: (308) 995- 4495, 1- 800- 562- 1373 ALLMAND FAX: (308) 995– 5887 ALLMAND PARTS DEPT. FAX : (308) 995– 4883 www.allmand.com PAL 4000 GP...
  • Page 22 INDEX PAL 4000 GP 1000 SHO LAMP………………………………………………………………………………...3 1000 SHO LAMP FIXTURE ……………………………………………………………………4 1000 SHO LAMP ASSEMBLIES ……………………………………………………………...5 LIGHT BAR ……………………………………………………………………………………...6 2 5/8 ROUND TOWER SECTION ……………………………………………………………7 3in TOWER SECTION …………………………………………………………………………8 4in TOWER SECTION …………………………………………………………………………9 TOWER SUPPORT BASE …………………………………………………………………...10 BALLAST BOX ………………………………………………………………………………...11 BALLAST BOX COVER ………………………………………………………………………12...
  • Page 23 SHO 1000 LAMP PAL 4000 GP NOTE: NS = NOT SHOWN. WHEN ORDERING, SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER “P” NOTE: NS = NOT SHOWN. WHEN ORDERING, SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER “P”...
  • Page 24 SHO 1000 LAMP FIXTURE PAL 4000 GP NOTE: NS = NOT SHOWN. WHEN ORDERING, SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER “P” NOTE: NS = NOT SHOWN. WHEN ORDERING, SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER “P”...
  • Page 25 SHO 1000 LAMP ASSEMBLIES PAL 4000 GP 610250 -- LAMPHOLDER ASSY W/ YOKE W/ LAMP (610211) QD LEAD 650144 -- LAMPHOLDER ASSY W/ YOKE W/ LAMP (610211) NO LEAD 610265 -- LAMPHOLDER ASSY W/ YOKE W/ LAMP (610218) QD LEAD...
  • Page 26 LIGHT BAR PAL 4000 GP NOTE: NS = NOT SHOWN. WHEN ORDERING, SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER “P”...
  • Page 27 2 5/8 ROUND TOWER SECTION PAL 4000 GP NOTE: NS = NOT SHOWN. WHEN ORDERING, SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER “P”...
  • Page 28 3 INCH TOWER SECTION PAL 4000 GP NOTE: NS = NOT SHOWN. WHEN ORDERING, SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER “P”...
  • Page 29 4 INCH TOWER SECTION PAL 4000 GP NOTE: NS = NOT SHOWN. WHEN ORDERING, SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER “P”...
  • Page 30 TOWER SUPPORT BASE PAL 4000 GP NOTE: NS = NOT SHOWN. WHEN ORDERING, SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER “P”...
  • Page 31 BALLAST BOX PAL 4000 GP NOTE: NS = NOT SHOWN. WHEN ORDERING, SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER “P”...
  • Page 32 BALLAST BOX COVER PAL 4000 GP NOTE: NS = NOT SHOWN. WHEN ORDERING, SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER “P”...
  • Page 33 PAL 4000 GP NOTE: NS = NOT SHOWN. WHEN ORDERING, SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER “P”...
  • Page 34 INSIDE LIGHT STORAGE BAR PAL 4000 GP NOTE: NS = NOT SHOWN. WHEN ORDERING, SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER “P”...

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