Page 1 OPERATOR'S MANUAL MOBILE ELEVATING WORK PLATFORM S1530E, S1930E, S2032E, S2046E, S2632E, S2646E, S3246E, S4046E, S4550E EN - 9831/3200 ISSUE 3 - 09/2017 THIS MANUAL SHOULD ALWAYS STAY WITH THE MACHINE...
Page 3 Operator's Manual. You must understand and follow the instructions in the Operator's Manual. If you do not understand anything, ask your employer or JCB dealer to explain it. OPERATOR'S Do not operate the machine without an Operator's...
Page 4 Notes: 9831/3200-3...
Page 5: Table Of Contents
Table of Contents Contents Page No. Acronyms Glossary ............................Introduction About this Manual Model and Serial Number ........................1 Using the Manual ..........................1 Left-Hand Side, Right-Hand Side ......................1 Cross References ..........................2 Location of Manual ..........................2 Safety Safety - Yours and Others ........................
Page 6 Table of Contents Driving on Slopes ..........................26 Driving the Machine General ..............................28 Operating Levers/Pedals Control Layouts ........................... 29 Working with the Platform General ..............................32 Extending and Retracting the Platform ....................35 Folding and Unfolding the Guardrails ....................35 Moving a Disabled Machine General ..............................
Page 7 Table of Contents Brakes Park Brake ............................68 Steering System General ............................... 69 Tyres General ............................... 70 Hydraulic System General ............................... 71 Oil ................................ 74 Electrical System General ............................... 75 Battery ..............................75 Battery Isolator ........................... 80 Fuses ..............................80 Relays ..............................
Page 8: Acronyms Glossary
Table of Contents Acronyms Glossary Alternating Current Liquid Crystal Display Light Emitting Diode MECU Machine Electronic Control Unit Personal Protective Equipment RCBO Residual current Circuit Breaker with Over current protection Universal Serial Bus 9831/3200-3...
Page 9: Introduction
Particular attention must be given to all the safety aspects of operating and maintaining the machine. If there is anything you are not sure about, ask your JCB dealer or employer. Do not guess, you or others could be killed or seriously injured.
Page 10: Cross References
Introduction About this Manual Figure 1. A Left B Right C Operator's manual storage case Cross References In this manual, cross references are made by presenting the subject title in blue (electronic copy only). The number of the page upon which the subject begins is indicated within the brackets. For example: Refer to: Cross References (Page 2).
Page 11: Safety
If you do not fully understand the warning messages, ask your employer or JCB dealer to explain them. Safety is not just a matter of responding to the warnings. All the time you are working on or with the machine you must be thinking of what hazards there might be and how to avoid them.
Page 12: General Safety
Machine Modifications This machine is manufactured in compliance with prevailing legislative requirements. It must not be altered in any way which could affect or invalidate its compliance. For advice consult your JCB dealer. Clothing and Personal Protective Equipment (PPE) Do not wear loose clothing or jewellery that can get caught on controls or moving parts. Wear protective clothing and personal safety equipment issued or called for by the job conditions, local regulations or as specified by your employer.
Page 13: About The Product
Product Compliance Your JCB product was designed to comply with the laws and regulations applicable at the time of its manufacture for the market in which it was first sold. In many markets, laws and regulations exist that require the owner to maintain the product at a level of compliance relevant to the product when first produced.
Page 14: Description
Prior to use of the machine, its suitability (size, performance, specification etc.) should be considered with regards to the intended application and any relevant hazards that may exist. Contact your JCB dealer for support in determining the appropriate JCB machine, attachment and any optional equipment that is suitable for the application and environment.
Page 15: Main Component Locations
About the Product Description Main Component Locations Figure 3. A Gate B Guardrail C Harness fastening point D Platform control panel E Operator's Manual F Platform extension G AC (Alternating Current) Power socket (option) H Extension platform pedal J Main platform K Warning lights L Tilt sensor M Front wheel (steering)
Page 16 About the Product Description Y Charging plug Z Power to platform plug 9831/3200-3...
Page 17: Product And Component Identification
About the Product Product and Component Identification Product and Component Identification Machine Your machine has an identification plate as shown. Refer to Figure 4. Figure 4. A Machine identification plate location Figure 5. Machine Identification Plate 9831/3200-3...
Page 18: Safety Labels
Keep all of the safety labels clean and readable. Replace a lost or damaged safety label. Make sure the replacement parts include the safety labels where necessary. Each safety label has a part number printed on it, use this number to order a new safety label from your JCB dealer. Safety Label Identification For: S1530E, S1930E ......................
Page 19 About the Product Safety Labels Figure 7. Table 1. Safety Labels Item Part No. Description Qty. 400/G0761 Crush hazard (to feet). Keep a safe distance. The attachment may roll forward when released. 400/D2107 Electrical hazard. Stay a safe distance away from power lines. 817/70092 Warning.
Page 20 About the Product Safety Labels (For: S2032E, S2632E, S4550E) Figure 8. Figure 9. 9831/3200-3...
Page 21 About the Product Safety Labels Table 2. Safety Labels Item Part No. Description Qty. 332/P7135 Crush hazard (to feet). Keep a safe distance. The attachment may roll forward when released. 400/D2107 Electrical hazard. Stay a safe distance away from power lines. 817/70092 Warning.
Page 22 About the Product Safety Labels Figure 11. Table 3. Safety Labels Item Part No. Description Qty. 332/P7135 Crush hazard (to feet). Keep a safe distance. The attachment may roll forward when released. 400/D2107 Electrical hazard. Stay a safe distance away from power lines. 817/70092 Warning.
Page 23: Operation Introduction General
Operation Introduction Operation Introduction General The aim of this part of the manual is to guide the operator step-by-step through the task of learning how to operate the machine efficiently and safely. Read the Operation section through from beginning to end. The operator must always be aware of events happening in or around the machine.
Page 24: Operating Safety
On a busy site, use a signalman. Before doing any job not covered in this manual, find out the correct procedure. Your local JCB distributor will be glad to advise you.
Page 25: Worksite Safety
It is essential that a risk assessment of the work to be done is completed and that the operator obeys any safety precautions that the assessment identifies. If you are unsure of the suitability of the machine for a specific task, contact your JCB dealer who will be pleased to advise you.
Page 26 Operation Operating Safety • As well as the machine operator, are any assistants or lookouts needed? The Machine • Is it in good working order? • Have any reported defects been corrected? • Have the daily checks been carried out? •...
Page 27: Walk-Around Inspection
Operation Walk-Around Inspection Walk-Around Inspection General The following checks must be made each time you return to the machine after leaving it for any period of time. We advise you also to stop the machine occasionally during long work sessions and do the checks again. All these checks concern the serviceability of the machine.
Page 28: Entering And Leaving The Operator Station
Operation Entering and Leaving the Operator Station Entering and Leaving the Operator Station General CAUTION If the guardrails have been folded down, use extreme caution when entering and leaving the operator station. Do not operate the controls from the platform when the guard rails are folded. CAUTION Entering or leaving the operator station must only be made where steps and handrails are provided.
Page 29 Operation Entering and Leaving the Operator Station Figure 12. A Lever 9831/3200-3...
Page 30: Battery Isolator
Operation Battery Isolator Battery Isolator General WARNING The batteries remain live even when the isolator key is removed. Disconnect the Machine Electrics: 1. Turn the key switch to the off position. 2. Get access to the battery isolator. Refer to: Access Apertures (Page 63). 3.
Page 31 Operation Battery Isolator Figure 14. Lithium Iron Phosphate Battery A Battery isolator 9831/3200-3...
Page 32: Stopping And Parking
Operation Stopping and Parking Stopping and Parking General This machine has brakes installed on the rear wheels only. The brakes installed on this machine are park brake only, there are no dynamic brakes installed. The brake will release automatically during travel, the brake will not release during lifting. 1.
Page 33: Getting The Machine Moving
Operation Getting the Machine Moving Getting the Machine Moving General WARNING Watch for obstructions around machine and overhead when driving. Check clearance above, to sides, at bottom of machine when lifting or lowering the platform. WARNING Keep hands and arms out of the path of the scissor arms when lowering the platform. WARNING Do not use the platform controller to release the platform when it is stuck, snagged or caught.
Page 34: Slopes
Operation Slopes Slopes General WARNING Make sure that you have been trained and are familiar with the use of machines on slopes, and understand the adverse affects that slopes and site conditions can have on stability. Never use the machine on a slope if you do not understand the recommended practices for the use of machines in such applications.
Page 35 Operation Slopes Figure 16. A Front/back slope B Side slope 9831/3200-3...
Page 36: Driving The Machine
Operation Driving the Machine Driving the Machine General Operation from the Ground 1. Drive and steer functions are not available on the ground controller. Operation from the Platform Machine travel speed is restricted when the platform is raised. 1. Turn the key switch to platform control. Refer to: Control Layouts (Page 29).
Page 37: Operating Levers/Pedals
Operation Operating Levers/Pedals Operating Levers/Pedals Control Layouts CAUTION Keep the machine controls clean and dry. Your hands and feet could slide off slippery controls. If that happens you could lose control of the machine. Ground Controller WARNING Do not operate the machine with the ground controller when there are personnel in the platform except in an emergency.
Page 38 Operation Operating Levers/Pedals Figure 18. EMERGENCY A Emergency stop switch B Joystick (forwards/backwards) C Turn left switch D Turn right switch E Safety trigger/enable switch F Raise/lower mode G Drive mode H Display J Horn button K Speed button The platform control lever is installed on a portable bracket that can be moved around the platform. The platform controller can be fitted to the ground controller to suit the operation.
Page 39 Operation Operating Levers/Pedals Figure 19. Platform Controller Display The display is used to show the battery level and error codes. Refer to: Check (Electrolyte Level) (Page 77). Refer to Figure 18. Refer to: Fault-Finding (Page 101). 9831/3200-3...
Page 40: Working With The Platform
• It is recommended that all persons in the platform wear full body harnesses with a short lanyard attached to an authorised lanyard anchor point while operating this machine. For further information refer to JCB dealer. • Keep both feet firmly on the platform floor at all times. Never position ladders, boxes, steps, planks or other similar items on unit to provide additional reach for any purpose.
Page 41 Operation Working with the Platform • Do not increase platform size with unauthorised deck extensions or attachments. • Do not raise the platform with the access apertures open. Keep the access apertures closed whilst the platform is raised. • If the scissor arm or platform is caught so that one or more wheels are off the ground, all the persons and tools must be removed before attempting to free the machine.
Page 42 Operation Working with the Platform Figure 21. J Weight distribution on the extended platform K Weight distribution on the extended platform L Weight distribution on the retracted platform M Weight distribution on the retracted platform Figure 22. A Not suitable for outdoor use The decals are located at the entry point of the platform.
Page 43: Extending And Retracting The Platform
Operation Working with the Platform J Maximum manual force K Wind speed Figure 24. A Not suitable for outdoor use Extending and Retracting the Platform WARNING Do not exceed the maximum rated load stated on the platform. WARNING Do not stand on the extension platform while it is moving or not fixed. CAUTION Do not lower the platform without completely retracting the platform extension.
Page 44 Operation Working with the Platform 2. Take a firm hold on the top of the guardrail, carefully lower it until it is fully folded. Follow the sequence of folding order For unfolding the guardrails, follow the reverse sequence of folding order. Make sure that each lock pin is installed when guardrails are unfolded.
Page 45: Moving A Disabled Machine
Operation Moving a Disabled Machine Moving a Disabled Machine General Notice: Following any incident, thoroughly inspect the machine. Do not raise the platform until you are sure that all damage has been repaired and that all controls are operating correctly. Test all functions first from the ground controller, then from the platform controller.
Page 46 Operation Moving a Disabled Machine Figure 28. A Black brake release handle B Red brake release handle 9831/3200-3...
Page 47: Lifting The Machine
Operation Lifting the Machine Lifting the Machine General Lifting by Forklift Do not lift the machine from the side. Lifting the machine from the side may cause machine damage. 1. Make the machine safe with the platform lowered. 2. Check the extension platform, controller and chassis parts are correctly secured. 3.
Page 48 5.1. You must consider the location of the centre of gravity on the machine, when you lift the machine. Refer to Table 5. Table 5. Location of the Centre of Gravity Machine Model X axis Y axis S1530E 620mm 511mm S1930E 604mm 540mm...
Page 49: Transporting The Machine
Operation Transporting the Machine Transporting the Machine General WARNING The safe transit of the load is the responsibility of the transport contractor and driver. Any machine, attachments or parts that may move during transit must be adequately secured. CAUTION Before moving the machine onto the trailer, make sure that the trailer and ramp are free from oil, grease and ice.
Page 50 Operation Transporting the Machine Figure 31. A Lock pin Driving the Machine onto the Transporting Vehicle/Trailer 1. Put the blocks at the front and rear of the trailer wheels. 2. Lower the ramps and check for suitability. Refer to: Performance Dimensions (Page 90). 3.
Page 51: Operating Environment
The machine has been designed to operate in atmospheric temperatures between -20°C (-4.0°F) and 46°C (114.7°F). The machine may be used down to -40°C (-39.9°F) with specialist equipment which is available from your JCB dealer. (For: Lithium Iron Phosphate Battery) In low and high temperature conditions, take the following precautions.
Page 52 Notes: 9831/3200-3...
Page 53: Preservation And Storage
4. If not stored connected to AC power, then connect AC power so that the batteries can charge for 48hrs before use. Take out of Storage After long-term storage, it is recommended to service the machine before operation. For more information contact your JCB dealer. 9831/3200-3...
Page 54 Notes: 9831/3200-3...
Page 55: Maintenance Introduction General
To maintain this condition and trouble free operation it is important that the routine services, as specified in this manual, are done by an approved JCB dealer at the recommended specified intervals and it is recommended that this is done by an approved JCB dealer using genuine JCB parts.
Page 56: Service/Maintenance Agreements
If you use non-genuine JCB parts or consumables, then you can compromise the health and safety of the operator and cause machine failure. A parts book for your machine is available from your JCB dealer. The parts book will help you identify parts and order them from your JCB dealer.
Page 57: Maintenance Safety
Maintenance Maintenance Safety Maintenance Safety General Raised Machine Never position yourself or any part of your body inside the raised scissor pack which is not correctly supported. If the machine moves unexpectedly you could become trapped and suffer serious injury or be killed. Compressed Air Compressed air is dangerous.
Page 58 Maintenance Maintenance Safety Hygiene JCB lubricants are not a health risk when used correctly for their intended purposes. However, excessive or prolonged skin contact can remove the natural fats from your skin, causing dryness and irritation. Low viscosity oils are more likely to do this, so take special care when handling used oils, which might be diluted with fuel contamination.
Page 59: Batteries
Maintenance Maintenance Safety First Aid - Oil Eyes In the case of eye contact, flush with water for 15min. If irritation persists, get medical attention. Swallowing If oil is swallowed do not induce vomiting. Get medical advice. Skin In the case of excessive skin contact, wash with soap and water. Spillage Absorb with sand or a locally approved brand of absorbent granules.
Page 60 Maintenance Maintenance Safety Figure 32. A Keep away from children B Shield eyes C No smoking, no naked flames, no sparks D Explosive gas E Battery acid F Note operating instructions 9831/3200-3...
Page 61 Too deep discharges damage the Li-ion battery seriously and can even be dangerous. Therefore, JCB fit a safety relay within the system. Do not tamper or modify the existing system. If charged after the Li-ion battery was discharged below the Discharge cut-off voltage, or when the Li-ion battery is damaged or overcharged, the Li-ion battery can release a harmful mixture of gasses such as phosphate.
Page 62 Maintenance Maintenance Safety Transportation The Li-ion battery must be transported in its original or equivalent package and in an upright position. If the battery is in its package, use soft slings to avoid damage. Do not stand below a Li-ion battery when it is hoisted. Never lift the battery at the terminals, only lift the battery at the handles.
Page 63: Maintenance Schedules
Maintenance Maintenance Schedules Maintenance Schedules General WARNING Maintenance must be done only by suitably qualified and competent persons. Before doing any maintenance make sure the machine is safe, it must be correctly parked on solid, level ground. To prevent anyone starting the machine, remove the key. Disconnect the battery when you are not using electrical power.
Page 64: Pre-Start Cold Checks, Service Points And Fluid Levels
Maintenance Maintenance Schedules Pre-start Cold Checks, Service Points and Fluid Levels Table 8. Component Task Daily Weekly Month- Yearly 2 Years Months Months Months Operator's Manu- Check (condition) Safety Labels Check (condition) Hydraulic hoses Check (condition) Hydraulic oil Check (lev- Hydraulic oil Check (leaks)
Page 65: Functional Tests And Final Inspection
Maintenance Maintenance Schedules Functional Tests and Final Inspection Table 9. Component Task Daily Weekly Month- Yearly 2 Years Months Months Months Ground controller Emergency stop Check (op- eration) Platform raise Check (op- and lower func- eration) tions Platform emer- Check (op- gency lowering eration) Ignition switch...
Page 66: Maintenance Positions
Maintenance Maintenance Positions Maintenance Positions General Make the machine safe before you start a maintenance procedure. 1. Park the machine on level, solid (slabbed/paved) ground. 2. Remove the machine key switch. 3. Disconnect the battery to prevent accidental operation. 4. Put the chocks on the side of all wheels. Maintenance Position- Platform Raised WARNING If a second person is involved with the operation ensure that the machine controls are not operated whilst they are in the working envelope of the machine and attachment, otherwise the other person...
Page 67 Maintenance Positions Figure 33. A Upper safety strut B Lower safety strut The minimum clearance height required to install the safety struts is shown. Refer to Table 10. Table 10. Machine Length S1530E 3.25m S1930E 3.61m S2032E 3.3m S2046E 3.3m S2632E 3.75m...
Page 68 Maintenance Maintenance Positions Maintenance Position- Platform Lowered Make sure that the safety strut is in stored position before lowering the platform. Figure 34. B Safety struts stowage position 9831/3200-3...
Page 69: Service Points
Maintenance Service Points Service Points General Hydraulic Compartment Figure 35. A Main control relay B Hydraulic oil level indicator sight hole C Hydraulic oil filler cap D Hydraulic oil filter E Platform control connection F Hydraulic breather G Secondary fuses 9831/3200-3...
Page 70 Maintenance Service Points Battery Compartment Figure 36. Lead Acid Battery A Battery isolator B Primary fuses (275A rating) C Battery Charger D Primary fuse (20A rating) E DC contactor resistor F Battery charger status sight hole G DC contactor Figure 37. Lithium Iron Phosphate Battery A Battery isolator B Primary fuses (275A rating) C Battery Charger...
Page 71: Access Apertures
Maintenance Access Apertures Access Apertures General WARNING The hydraulic and battery components will be hot after the unit has been running. Allow the components to cool before servicing the unit otherwise you could be burned. When moved to their maintenance position, the access panels give access to parts or areas of the machine that are not required during machine operation.
Page 72 Maintenance Access Apertures Figure 39. A Lock B Handle C Cover Close 1. Close the cover. 2. Make sure the cover is secured correctly. 3. Use the key to lock the cover. 9831/3200-3...
Page 73: Body And Framework
Maintenance Body and Framework Body and Framework General Check (Condition) 1. Make sure that all of the guards and protective devices are in position, secured by their locking devices and free from damage. 2. Inspect all of the steelwork for damage. Include the following: 2.1.
Page 74: Safety Equipment
Maintenance Safety Equipment Safety Equipment Check (Operation) If any of the safety equipment is defective stop using the machine until the defect has been rectified. Pot Hole Protection System Pot hole protection system should be activated when the platform raised. The pot hole protection system is monitored by two limit switches to ensure correct deployment.
Page 75 Maintenance Safety Equipment Figure 41. A Tilt sensor 9831/3200-3...
Page 76: Park Brake
Maintenance Brakes Brakes Park Brake Check (Operation) The brakes must be able to hold the machine on any slope it is able to climb. Refer to: Driving on Slopes (Page 26). Make a note of the following. • You must check the brakes for correct operation at regular intervals. •...
Page 77: Steering System
Maintenance Steering System Steering System General Check (Operation) 1. Enable the joystick by pressing the safety trigger/enable switch. Refer to: Operating Levers/Pedals (Page 29). 2. Press the joystick (forward/back). 3. Press the left steering switch to turn left. 4. Press the right steering switch to turn right. 9831/3200-3...
Page 78: Tyres
Maintenance Tyres Tyres General Check (Condition) Always drive with consideration for the condition of the tyres. Check the tyres daily for the signs of damage and wear. For example: • Signs of distortion • Cuts • Embedded objects (nails, etc.) •...
Page 79: Hydraulic System
Replace a damaged hose before you use the machine again. The replacement hoses must be of the same size, standard and pressure rating. If necessary, for more information contact your JCB dealer. Connecting the Hydraulic Hoses 1. Make the machine safe.
Page 80 Maintenance Hydraulic System 4.4. Use the hose clamps (where possible) to support long hose runs and keep the hoses away from moving parts, etc. Figure 43. 4.5. To allow for length changes when the hose is pressurised, do not clamp at the bend. The curve absorbs the change.
Page 81 Maintenance Hydraulic System Quick Release Couplings WARNING The external surfaces of the couplings must be clean before connecting or disconnecting. Ingress of dirt will cause fluid leaks and difficulty in connecting or disconnecting. You could be killed or seriously injured by faulty quick release couplings. The flat face quick release couplings allow the operator to remove and install attachments swiftly and efficiently.
Page 82: Oil
2. Look at the hydraulic fluid in the sight hole. If the hydraulic fluid is cloudy, water or air is the system. Water or air is in the system can damage the hydraulic pump. Contact your JCB dealer if the hydraulic fluid is cloudy.
Page 83: Electrical System
Maintenance Electrical System Electrical System General Check (Operation) Make sure all of the electrical equipment operates correctly, for example: • Switches • Warning lights • Beacon • Alarms • Horn • Hourmeter/display • Battery • Lights All defective equipment must be repaired before the machine is used. Check (Condition) For: Lead Acid Battery ......................
Page 84 Maintenance Electrical System 2. Get access to the battery. Refer to: Access Apertures (Page 63). 3. If the terminal posts are corroded and covered with white powder wash them with hot water. If there is considerable corrosion, clean the terminal posts with a wire brush or abrasive paper. Refer to Figure 47. Figure 47.
Page 85 Maintenance Electrical System Refer to: Access Apertures (Page 63). 3. If the machine has a battery isolator, then disconnect the battery isolator. Refer to: Battery Isolator (Page 22). 4. Disconnect the battery leads. Disconnect the earth (-) terminal first. Check (Electrolyte Level) For: Lead Acid Battery ......................
Page 86 Maintenance Electrical System Always disconnect all external power supplies to the machine before carrying out maintenance. The battery should be checked when the motor is running, this will avoid mis-reading the charge level because of battery voltage recovery due to lack of current draw. An approximate charge level of the battery is shown on the platform controller and battery charger display.
Page 87 Maintenance Electrical System Figure 49. Charger Status Blink 10+ 20+ Status A 50% B 70% C 100% D USB (Universal Serial Bus) status Only use the original charger installed to the machine with the original batteries. Charge the battery in a well ventilated place.
Page 88: Battery Isolator
Notice: Do not isolate the machine electrics when the machine is in operation, this may cause damage to the machine electrics. 1. Isolate the machine electrics. 2. Make sure that the machine electrics are isolated. A defective isolator must be repaired before the machine is used. For more information, contact your JCB dealer. Fuses Replace The electrical circuits are protected by fuses.
Page 89: Relays
Maintenance Electrical System Relays Replace The relays are situated in the hydraulic compartment. Refer to: General (Page 61). 9831/3200-3...
Page 90 Notes: 9831/3200-3...
Page 91: Technical Data
Technical Data Introduction Technical Data Introduction General All the rated operating capacities/rated lift capacities are based on the criteria of the machine being level on a firm supporting ground and wind speed is below the specified limit. 9831/3200-3...
Page 92: Static Dimensions
Technical Data Static Dimensions Static Dimensions Dimensions For: S1530E ..........................Page 84 For: S1930E ..........................Page 84 For: S2032E ..........................Page 84 For: S2046E ..........................Page 85 For: S2632E ..........................Page 85 For: S2646E ..........................Page 85 For: S3246E ..........................Page 86 For: S4046E ..........................
Page 93 Technical Data Static Dimensions Description Dimension Overall length (stowed) 2.39m Overall width (stowed) 0.81m Overall height (stowed, guardrail folded) 1.83m (6' 0") Overall height (stowed, guardrail unfolded) 2.22m (7' 3") (For: S2046E) Table 17. Description Dimension Maximum platform height 6.3m (20' 8") Maximum working height 8.3m (27' 2") Platform size (L x W x H)
Page 94 Technical Data Static Dimensions (For: S3246E) Table 20. Description Dimension Maximum platform height 10m (32' 9") Maximum working height 12m (39' 4") Platform size (L x W x H) 2.25m x 1.15m x 1.1m Ground clearance 0.1m Wheelbase 1.85m Extension outreach 0.9m Overall length (stowed) 2.39m...
Page 95: Weights
Technical Data Static Dimensions Weights For: S1530E ..........................Page 87 For: S1930E ..........................Page 87 For: S2032E ..........................Page 87 For: S2046E ..........................Page 88 For: S2632E ..........................Page 88 For: S2646E ..........................Page 88 For: S3246E ..........................Page 88 For: S4046E ..........................
Page 96 Technical Data Static Dimensions (For: S2046E) Table 26. Description Dimension Overall weight 2,134kg Load capacity 550kg Maximum platform occupants (indoor) 2 persons Maximum platform occupants (outdoor) 2 persons Maximum allowable side force (indoor) 400N Maximum allowable side force (outdoor) 400N Maximum wheel loads 1,180kg (For: S2632E)
Page 97 Technical Data Static Dimensions (For: S4046E) Table 30. Description Dimension Overall weight 2,996kg Load capacity 320kg Maximum platform occupants (indoor) 2 persons Maximum platform occupants (outdoor) 1 person Maximum allowable side force (indoor) 400N Maximum allowable side force (outdoor) 200N Maximum wheel loads 1,180kg (For: S4550E)
Page 98: Performance Dimensions
Technical Data Performance Dimensions Performance Dimensions Driving Performance For: S1530E ..........................Page 90 For: S1930E ..........................Page 90 For: S2032E ..........................Page 91 For: S2046E ..........................Page 91 For: S2632E ..........................Page 91 For: S2646E ..........................Page 92 For: S3246E ..........................Page 92 For: S4046E ..........................
Page 99 Technical Data Performance Dimensions (For: S2032E) Table 34. Description Dimension Maximum allowable wind speed (outdoor) 12.5m/s (1 person only) Maximum allowable slope (front/back) 3° Maximum allowable slope (side/side) 1.5° Turning radius (outside) 2.1m Turning radius (inside) Gradeability Maximum driving speed - platform raised /time over 0.8km/h (0.5mph) /45s Hare speed /time over 10m 3.2km/h (2.0mph) /11s...
Page 100 Technical Data Performance Dimensions Description Dimension Rising speed (loaded) 30–35s Lowering speed (loaded) 35–40s Drive and steer model 2, front-wheel Brake 2 rear-wheel (For: S2646E) Table 37. Description Dimension Maximum allowable wind speed (outdoor) 12.5m/s Maximum allowable slope (front/back) 3° Maximum allowable slope (side/side) 1.5°...
Page 101 Technical Data Performance Dimensions Description Dimension Turning radius (outside) 2.35m Turning radius (inside) Gradeability Maximum driving speed - platform raised /time over 0.8km/h (0.5mph) /45s Hare speed /time over 10m 3km/h (1.9mph) /12s Tortoise speed /time over 10m 1.6km/h (1.0mph) /22.5s Rising speed (loaded) 63–68s Lowering speed (loaded)
Page 102: Noise Emissions
Technical Data Noise Emissions Noise Emissions Noise Data All Machines Noise value does not exceed 70dB. 9831/3200-3...
Page 103: Vibration Emissions
Technical Data Vibration Emissions Vibration Emissions Vibration Data Whole-body vibration emission determined in accordance with ISO 2631-1:1997 does not exceed 0.5m/s. Hand-arm vibration determined in accordance with dynamic test conditions defined in ISO 5349-2: 2001 does not exceed 2.5m/s. 9831/3200-3...
Page 104: Fluids, Lubricants And Capacities
Fluids, Lubricants and Capacities General JCB recommend that you use the JCB lubricants shown as they have been verified by JCB for use on JCB machines. However, you could use other lubricants that are equivalent to the JCB standards and quality or offer the same machine component protection.
Page 105: Electrical System
Technical Data Electrical System Electrical System General For: Lead Acid Battery ......................Page 97 For: Lithium Iron Phosphate Battery ..................Page 97 (For: Lead Acid Battery) Table 42. S1530E S1930E S2032E S2046E S2632E Lead acid batter- T105, 225AH T105, 225AH...
Page 106 Technical Data Electrical System Fuse Circuit Rating Permanent feed - emergency stop, charger switch, ignition key, Up/Down switch, platform controller Ignition feed - main ECU controller, hour meter feed, motor controller 7.5A Ignition Feed - lower limit, Tilt switch, angle sensor, pressure sensor 1, pot- hole switch 2 (right hand) separate input Lower limit switch input 2, upper limit switch, pressure sensor 2, left hand/ right hand pothole series connection...
Page 107: Hydraulic System
Technical Data Hydraulic System Hydraulic System General For: S1530E, S1930E, S2032E, S2046E, S2632E, S2646E ........... Page 99 For: S3246E, S4046E ......................Page 99 For: S4550E ..........................Page 99 (For: S1530E, S1930E, S2032E, S2046E, S2632E, S2646E) Table 47. Hydraulic oil tank volume...
Page 108: Wheels And Tyres
Technical Data Wheels and Tyres Wheels and Tyres General Table 50. Model Solid Tyre Dimensions S1530E 305mm x 115mm S1930E 305mm x 115mm S2032E 380mm x 125mm S2046E 380mm x 125mm S2632E 380mm x 125mm S2646E 380mm x 125mm S3246E...
Page 109: Fault-Finding
Restart the machine Invalid option setting Fault Disables all motion Restart the machine Load sensing data fault Warning only Contact JCB Dealer Chassis up or down switch ON Disables chassis control Contact JCB Dealer at power-up fault Pothole guard fault...
Page 110 Restart the machine (1) If any of the codes persist, connect the JCB ServiceMaster to fault find. Contact your JCB Dealer if required. If the machine reports and error on the display while driving with platform raised, lower the platform and move the machine to a smooth firm level surface.
Page 111: Declaration Of Conformity
Technical Data Declaration of Conformity Declaration of Conformity General A completed copy of the EC Declaration of Conformity is supplied with all machines manufactured according to EC type examination and/or self-certification requirements. A sample copy of the EC Declaration of Conformity and a summary of the information that can appear is provided.
Page 112 Technical Data Declaration of Conformity Figure 52. DECLARATION OF CONFORMI TY NAME AND ADDRESS : JCB ACCESS LIMITED ROCESTE R STAFFORDSHIRE UNITED KINGDOM ST14 5JP HEREBY DECLARES THAT THE MACHINERY / EQUIPMENT DESCRIBED BELOW: DESCRIPTION OF MOBILE ELEVATING WORK PLATFORM...
Page 113: Warranty Information
Technical Data Warranty Information Warranty Information Service Record Sheet Table 53. Signature and stamp Date Annual Insurance (Yes) Hours Figure 53. Installation Checklist Figure 54. 1st 100h/1 Month Figure 55. 500h/6 Month 9831/3200-3...
Page 114 Technical Data Warranty Information Figure 56. 1000h/12 Month Figure 57. 1500h/18 Month Figure 58. 2000h/24 Month Figure 59. 2500h/30 Month 9831/3200-3...
Page 115 Technical Data Warranty Information Figure 60. 3000h/36 Month Figure 61. 3500h/42 Month Figure 62. 4000h/48 Month Figure 63. 4500h/54 Month 9831/3200-3...
Page 116 Technical Data Warranty Information Figure 64. 5000h/60Month Figure 65. 5500h/66 Month Figure 66. 6000h/72 Month Figure 67. 6500h/78 Month 9831/3200-3...
Page 117 Technical Data Warranty Information Figure 68. 7000h/84 Month Figure 69. 7500h/90 Month Figure 70. 8000h/96 Month Figure 71. 8500h/102 Month 9831/3200-3...
Page 118 Technical Data Warranty Information Figure 72. 9000h/108 Month Figure 73. 9500h/114 Month Figure 74. 10000h/120 Month Figure 75. 10500h/126 Month 9831/3200-3...
Page 119 Technical Data Warranty Information Figure 76. 11000h/132 Month 9831/3200-3...
Page 120 Notes: 9831/3200-3...

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jcb S1530E Operator's Manual

Contents

Introduction

About the Product

Operation Introduction General

Preservation and Storage

Maintenance Introduction General

Technical Data

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