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Models
MP4130-3100 & MP4135-3100
Updated 07/12
Contents:
Installation Instructions:
Pump Specifications:
Exploded View:
Parts List / Kits:
Repair Instructions:
Torque Specifications:
Pump Mounting Selection Guide:
Troubleshooting/Recommended
Spare Parts List:
Dimensions:
Warranty Information:
Triplex Ceramic
Plunger Pump
Operating Instructions/
Repair and Service
Manual
page 2
page 3
page 4
page 5
page 6-10
page 10
page 10
page 11
back page
back page
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Summary of Contents for Giant MP4130-3100
- Page 1 Triplex Ceramic Plunger Pump Models Operating Instructions/ Repair and Service Manual MP4130-3100 & MP4135-3100 Contents: Installation Instructions: page 2 Pump Specifications: page 3 Exploded View: page 4 Parts List / Kits: page 5 Repair Instructions: page 6-10 Torque Specifications: page 10...
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Page 2: Installation Instructions
The use of there are some basic steps common to all a dampener with Giant Industries, Inc. pumps pumps. The following information is to be is optional, although recommended by Giant considered as a general outline for instal- Industries, Inc. -
Page 3: Pump Specifications
MP4130-3100 & MP4135-3100 Pump Specifications U.S. Metric Volume (MP4130-3100)......... 15.4 GPM ......... 58.2 L/min Volume (MP4135-3100)......... 17.9 GPM ......... 67.7 L/min Discharge Pressure ..........1600 PSI ..........110 Bar Inlet Pressure ............90 PSI ........... 6.2 Bar Speed ........................Up to 1100 RPM Plunger Diameter........... - Page 4 MP4130-3100 & MP4135-3100 Exploded View...
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Page 5: Valve Kit
MP4130-3100 & MP4135-3100 Spare Parts List ITEM PART # DESCRIPTION QTY. ITEM PART # DESCRIPTION QTY. 06136 Flinger 06100 Crankcase 13000 Oil Filler Cap Assy 07260 Crankcase Oil Seal 07243 Cover, Crankcase 07267-0100 Snap Ring 07271 Pressure Ring 07244 O-Ring, Crankcase Cover... - Page 6 REPAIR INSTRUCTION - MP4130-3100 & MP4135-3100 Disassembly sequence of the GIANT MP4130-3100 & MP4135-3100 Series Pumps 3. Using a valve puller (avail- 1. With a 27mm wrench, 2. Inspect the plug o-rings remove the three dis- able from Snap-On-Tools), (#48A and #42B) and...
- Page 7 Loosen and remove the plunger bolt assembly wrench. To reassemble, (#29C and #29D) and replace the seal washer (#29D). turn the front stud bolt nut clockwise. Contact Giant Industries for service school information. Phone: (419) 531-4600 11a. Inspect the crankcase oil seals (#31) for evidence of leaking.
- Page 8 27. Remove the old crankshaft seal (#15) from the bearing cover (#14). Lubricate the edges of the new seal and install using the standard Giant Bearing Tool. Remove the bearing tool and tap around the perimeter of the seal with a rubber mallet to firmly seat the seal. Position the far bearing cover on the crankcase (#1) and insert the cover bolts (#17).
- Page 9 29. Replace any shims (#20A) and position the bearing cover (#14) as before. Tighten the bearing cover bolts (#17) evenly to position the bearing race. Torque the bolts to 125 inch-pounds. Once the crank- shaft reassembly is complete, oil the crankshaft races freely before replacing the connecting rod (#24) end caps.
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Page 10: Pump Mounting Selection Guide
Rein- inch-pounds (79 Nm). stall the entire inlet valve assembly into the manifold (#43). install the tension plugs (#42A) and tighten. MP4130-3100 & MP4135-3100 TORQUE SPECIFICATIONS Position Item# Description Torque Amount - in.-lbs. (Nm) 08095 Hex Screw, Bearing Cover... - Page 11 Replace plungers Inlet pressure too high Reduce inlet pressure High Crankcase Wrong Grade of oil Giant oil is recommended Temperature Improper amount of oil in crankcase Adjust oil level to proper amount Preventative Maintenance Check-List & Recommended Spare Parts List...
- Page 12 A Returned Goods Authorization (R.G.A.) number and completed warranty evaluation form is required prior to the return to Giant Industries of all products under war- ranty consideration. Call (419)-531-4600 or fax (419)-531-6836 to obtain an R.G.A. number.