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Engine
Remova
l/Installation
Engine Removal
-Drain
the transmission oil
(see
Transmission
Oil
Change in
the
Engine
Bottom End/Transmission
chap-
ter).
-
Drain
the coolant
(see
Coolant Change
in the
Cool-
ing System
chapter).
-
Remove the
following parts.
Right
and left Side Covers
Right
and
left Radiator
Covers
Seat
Fuel Tank
Expansion
Chamber
Spark
Plug
Cooling Hoses
Carburetor (with Cables and
Hoses)
Clutch
Cable
lower
End
Drive
Chain
Engine
Sprocket
Shift
Pedal
Brake
Pedal
-
Disconnect the magneto
output
lead,
and free
the
leads from
the frame.
-
Remove
the engine brackets and
mounting
bolts.
A.
Magneto
lead
B.
Engine Brackets
C. Engine Bracket Mounting
Bolts
-
Place
a jack under the frame
to lift
the
motorcycle
off
the ground, and put blocks
under
the front and
rear
tires
to steady
the
motorcycle.
AWARNING
The sw
ing
ann pivot shaft also
serves as
the
en-
gine
mounting
bott.
Take precautjons to insure
the
frame Is wei
supported.
and
that the
motorcycle
wi
not
tal
over
when
the
pivot shaft
is
removed.
ENGINE REMOVAL/INSTALLATION 6 -3
-
Remove
the engine
mounting
bolts.
-
Pull
out the swing
arm pivot
shaft
-
Uft
the engine out
to
the right.
A.
Engine Mounting
Bo
lts
B.
Swing Arm Pivot Shaft
C. Jack
(57001-1238)
Engine
Installation
Notes
-
Engine installation
is
the reverse
of
removal.
-
Tighten
the nuts to the
specified
torque.
Tightening Torque
Engine Mounting
Nuts
:
34
N-m (3 .5
kg-m.
25 ft-lbJ
Engine Bracket Mounting
Nuts:
Frame side:
26 N-m
(2.
7 kg-m
.
20 ft-Ib)
Engine side:
3
5
N-m (3.5 kg-m
. 2
5 ft -Ibl
Pivot Shaft Nut
:
78 N-m 18.0
kg-m.
58 ft-lbJ
-
To route the
leads,
cables and
hoses,
refer to the
General
Information
chapter.
-
To install parts removed,
refer
to the appropriate
chapters.
-
Fill
the
cooling
system with coolant
(see
Coolant Change
in
the
Cooling System
chapter).
-
Fill the
engine
with transmission oil (see Transmission
Oil Change in
the Engine
Bottom End[Transmission
chapter).
-
Adjust the following
parts;
Throttle
Cable
Clutch Cable
Drive
Chain
Rear
Brake

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