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Kick Starter - Kawasaki KX125 1990 Service Manual

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5-16 ENGINE RIGHT SIDE
Kickstarter
Assembly
Disassembly/Assembly
Notes
eThe
kickstarter assembly consists of
the following
parts.
-
Check
the
kickstarter
assembly
parts for
damage.
Any
damaged parts
should be
replaced
with
new
ones.
KX125:
KX260
:
1.
Idle
Gear
6.
Kick
Gear
2.
Circlip
7.
Kick Shaft
3.
Washer
8.
Kick
Spring
4.
Spring
9.
Spring Guide
5.
Ratchet
Gear
CAUTION
When
assembling the ratchet gear
onto the kick
shaft.
align
the punch mark on the ratchet gear
with the punch mark
on the
kick
shaft.
A.
Kick
Shaft
C.
Punch Marks
B.
Ratchet
Gear
-
App ly
molybdenum disulfide
grease to the inside
of
the kick
gear and
ratchet
gear.
-
Replace
the circlips that were
removed
with
new
ones.
Kickstarter Idle
Gear
Removal Notes
-
Remove the right
engine
cover
and clutch
housing
before idle
gear
removal
(see
Right Engine
Cover
Removal
and
Clutch
Removal).
-
Remove the
idle gea
r
circlip and
pull
off
the idle
gear.
A.
Idle Cea
r
B.
Ci rclip
Kick Starter
Idle Gear Instalfation Notes
-I
nstallation
is
the
reverse of removal (see
Right
Engine
Cover
Installation
Notes
and Clutch
Installa-
tion
Notes).
-
Apply molybdenum disulfide
grease
to the inside
of
the
idl
e
gear.
-
Replace
the
circlip
that
was removed with a
new
one.

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