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Friction And Steel Plate Warp Inspec Tion - Kawasaki KX125 1990 Service Manual

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12 ENGINE RIGHT SIDE
Friction
Bnd
Steel
Plate Wear,
Damage Inspection
Visually
inspect
the
friction
and
steel
plates to see
if
they show any signs of
seizure,
or
uneven
wear.
*If
any
plates show signs of
damage,
replace the fric-
tion
plates
and
steel
plates as a set
Measure
the
thickness of
tile
friction and steel
plates
with
vernier
calipers.
ef.Masure
the
width
of the friction plates
tangs
with
vernier
calipers.
*If
they
have wom past the service limn. replace
them
with
new
ones.
Friction ptate Thickness
Standard
:
2
.92
-
3.08
mm
SeMce Umlt:
KX125
2.7
mm
KX250
2 ,8
mm
Steel Plate
Thickness
Standanl:
SeMce
UmIt:
1.41
-
1.59
mm
1.31
mm
Friction
Plate
Tang Width
Standard:
KX125
11.8
-
12.0mm
KX250
13.6
-
13.8 mm
SeMce
UmIt
:
KX125
13.3 mm
KX250
13.1 mm
Frk:don Pilte
11lk:kneu
Measurement
1.
Friction
Plate
Friction ptate Tang Width
A.
Friction
Plate Tang
Friction
and Steel Plate Warp
Inspection
Place
each fri ction
plate
or
steel
plate
on
a surface
plate.
and measure the gap
between the
surface
plate
and
each friction
plate
or steel
plate.
The
gap is
the
amount
of
friction or
steel
plate
warp.
*
If
any
plate
is
warped
over
the
service limit.
re-
place
it
with
a
new
one.
Friction and Steel Plate Warp
StItndard
:
not more than
0 .15 mm
SeMce
UmIt:
0.3 mm
Friction
and
Steel Plate Warp Measurement
CD
1.
Plate
3.
Surface Plate
2.
Thickness Gauge
Clutch Spring
Free
Length
Measurement
Since the spring becomes
shorter
il5
it
weakens,
check its free
length
to
determine
its
condition.
*
If any of
the
springs
is
shorter than the service
limit,
it must
be
replaced.
Clutch Spring Free length
Standard
:
KX126
37
.6
mm
KX250
40 .7 mm
Service limit:
KX125
36
.
1 mm
KX250
39.0
mm

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