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Right Engine Cover; Right Engine Cover Removal - Kawasaki KX125 1990 Service Manual

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Right Engine Cover
Right
Engine Cover Removal
-
Drain
the
transmission oil
(see Transm ission O
il
Change in
the Engine Bottom End{Transmission
chapter),
-
Drain
the coolant (see Coolant Cha nge
in the
Cool-
ing
System
chapter).
-
Remove the
following
parts
.
Kick
Peda
l
Clutch Cable
lower
End
(KX125
only)
Brake Pedal
Wa ter
Pump
Cover
Impeller
-
Remove
the KIPS cover f rom the right side of
the
cyli
nder.
-Remove
the
exhaust valve
operating shaft
lever
nut,
and take off
the
shaf
t
lever.
CAunON
Exhaust valve operating
shaft
lever nut for the
KX125 Is leh-hand
threads
.
KX125
A.
Shaft
lever
B.
Nut
KX250
A.
Shaft
lever
B.
Nut
ENGINE RIGHT SIDE 5-5
-
For
KX125
model;
turn
the clutch
release
lever
toward
the
rea
r
and free the release shaft f rom
t
he
dutch spring
plate
pusher.
-
Take off
the oil
f iller
ca
p
and remove the
right
engine
cover.
Right Engine
Cover
Installation Notes
-I
nsta
llation
is
the re
verse
of
remova
l.
Note
the
following.
-
There
are
two
knock pins
on
the mating
surfaces of
the
cra
nkcase
and
right
engi
ne
cover.
-I
n
case
the exhaust advancer assembly
has
been
removed,
install it
and turn
the
gea
r
so as
to
level
the
gear
drive
pin.
CAUTION
If
the gear drive pin
Is
not positloned
~vel.
it may
fallout when installing the right
engine
cover.
A.
Gear
Drive Pin
(level
position)
-
For
KX125
model;
turn
the
clutch
release lever
to-
ward
the rear.
-
Install
the right
engine cover
using
t
he
kick shaft
oil
sea
l
gu ide
(s
peci al tool) to
protect the
cover
oil
seal.

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