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A. Spring Band
B.
Dust Seal
o
Remove the
retaining ring from
the outer
tube.
A.
Retaining
Ring
OGrasp
the inner
tube
and stroke
the
outer
tube
up
and
down
several
times.
The
shock to
the
fork seal separates
the outer tube from the inner tube.
e
Remove
the guide bushings,
washer,
oil seal. retaining
ring.
dust seal from the inner tube.
SUPPLEMENT
-
1991
MODEl
15
-39
A.
Guide Bushings
C.
Oil Seat
B.
Washer
Front
Fork Assembly
Inner
to
Outer
Tube Assembly
e
Assembly
is
the
reverse order
of disassembly
.
Replace the following with new parts:
Dust Seal
Retaining Ring
Oil Seal
Guide Bushing
e
Place an
oil
coated plastic bag over the end of the
inner
tube to protect
the
oil seals.
O
The
inner
tube bushing groove has a
sharp
edge that
can
out
the
sealing
lip of the seals as they are pushed
down over
the
inner tube.
e
Slip
a
plastic bag over the fork
inner
tube upper end to
protect
the
dust and oil
seals.
A light coating of fork
oil
on
the
outside
of
the
bag will make the
seals
slide
down a
linle
easier.
e
lnstall in order
these
parts on the inner tube:
1. Dust Seal
5. Outer Tube Guide Bushing
2. Retaining Ring
6. Inner Tube Guide Bushing
3.
Oil Seal
7. Sharp Edge
4. Washer
8. Plastic Bag
e
When
installing the
new outer tube guide bushing, hold
the
washer
against
the
new
bushing.
and
tap the
washer
with the fork
oil
seal
driver
(special
tool)
until
it
stops.

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